spiceBar: Excellent/explanatory procedure on your OP. Thank you.
You are welcome!
Don't forget that my original post is not up to date.
The current method involves all that is described in the OP plus a new step in which you use a very hot clothing iron to flatten the landing pads as much as possible (until they are flat as a sheet of paper... almost). This must be done on a hard surface (I use a wood board).
The ironing step is required in order to perfectly preserve the tactility of the Topre switches.
Any thoughts on a more industrious way to flatten the pads? Some sort of roller perhaps that could flatten all the pads at once? I wonder how hot these pads can get before they melt....I could run them through the lamination roller at work )
I had mixed success with the iron, I tried ironing too many at once and probably didn't get them all as even as I should have.
As ATK80 said, it's tedious.
I iron them 4 by 4 now. Some end up not perfectly flat, but I notice them and iron them again.
But it's a pain anyway. You need to press really hard on the iron for approximately 20 seconds per batch of 4. You do 22 batches for a TKL, so ironing the landing pads alone takes easily more than one hour.
I don't know how to automate this step. This would require some equipment that is not available to everyone.
Instead of trying to find a way to iron the landing pads, it would be better to find a source for something that would replace the landing pads.
I recommend these specific landing pads only because:
- We have one reliable source (EliteKeyboards.com)
- You will get the same as the ones I have worked with
- You will be able to apply the same method as me and get the same results
It must certainly be possible to find flat rings made of silicone or rubber, that would have the right circumference (we don't need high accuracy for this) and the right thickness (between 0.006 and 0.004 inch = between 0.15 and 0.10 mm).
As long as the material is durable and not too hard (it must absorb the shocks), it will work.
I'm pretty sure there is an industrial source for exactly this kind of rings somewhere on earth.
If we go even further, anything that is soft, that could be inserted between the sliders and the housings, that is thin enough (not more than 0.006 inch), and that will stay in place for years without degrading, will do the work.
So it does not even have to be a ring...