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geekhack Projects => Making Stuff Together! => Topic started by: The_Beast on Wed, 30 January 2013, 18:14:28

Title: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Wed, 30 January 2013, 18:14:28
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Intro
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First off, big thanks to alaricljs for helping me start this project  months ago. Without his knowledge into custom boards, the case would have been way less nice than it currently is. Another thanks goes out to Acetrak for helping me see problems in my design, checking my work and making suggestions. So big thanks to both of them :P

Another late thanks goes to CPTBadAss for checking my stuff. It's great to have a confirmation of your design from someone who knows a bit more than me ^___^

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Now to the case:
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Costar only ANSI125 plate:
(http://i.imgur.com/SkK9F69.png)

(http://i.imgur.com/b6PufYj.png)


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Costar/Cherry compatible ISO150 w/ blockers:
(http://i.imgur.com/i1RZf7R.png)

(http://i.imgur.com/97QsYww.png)


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And inside the case:
(http://i.imgur.com/EQbd2hX.png)


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And the back:
(http://i.imgur.com/ZPMlCmh.png)


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Design features
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1) 3 piece case with integrated plate.

2) Thanks to litster phantom plate design the switches are open-able. For the GH60, depending on Komars decision, the switch holes will be using WFD modified switch hole design for 1x keys to allow switch modding even when rotated.

3) Main use was for the upcoming GH60. However with different plates a poker or pure could fit inside this case as well.

4) Top cover allows different layouts and has integrated blockers if you want to do 1.5 1.5 7 1.5 1.5 for the bottom row.

5) Stainless steel weight plate and feet. It's optional, but why wouldn't you want your case to be rock solid and a bit of a fatty

6) Nearly any plate option (If I have the time)



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To do list:
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 - Cutout for USB port
 - Design another foot for a different angle
 - Design matching GH10 case
 - Get quotes from machine shop and anodizer
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Wed, 30 January 2013, 18:14:46
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Suggestions:
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Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Acetrak on Wed, 30 January 2013, 18:23:56
I see that you had already made the edits I was gonna do...

*Closes SolidWorks

;D
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Wed, 30 January 2013, 18:25:19
I see that you had already made the edits I was gonna do...

*Closes SolidWorks

;D

Yup, now I just have to redraw in AutoCAD or make some pretty templates in Solidwork and send them to the shops
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: TheProfosist on Wed, 30 January 2013, 19:35:13
whoo compatible with Prof layout :D
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: mashby on Wed, 30 January 2013, 19:59:42
Is this related to WFD's case project?
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Wed, 30 January 2013, 20:06:27
whoo compatible with Prof layout :D

What layout is that?


Is this related to WFD's case project?

I don't think so. I started my case in early November but due to my Winter break, I wasn't able to put the finishing details on it until I got back to school
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: mashby on Wed, 30 January 2013, 20:11:58
Is this related to WFD's case project?

I don't think so. I started my case in early November but due to my Winter break, I wasn't able to put the finishing details on it until I got back to school
[/quote]

Translation: I'm going to need to buy one of each!

*In the voice of  Kenny* You bastards!  ;)
Title: Aluminum GH60 Case - Input/suggestions welcome
Post by: aggiejy on Wed, 30 January 2013, 20:18:22
Awesome!
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: regack on Wed, 30 January 2013, 20:20:22
I haven't seen anyone make this suggestion yet, so I'll throw it out there...

I suggest that you make one and send it to me to betatest... wouldn't want anyone else to have to suffer through that, so I'm just going to volunteer myself for the tortuous task.  It could even be anodized that wonderous magenta colour, I'd be good with that...   :D
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Caaaarrrt on Wed, 30 January 2013, 20:48:39
Looks great!

Will the case have the PCB stand offs that match up with the poker screw holes, or will the PCB just be held in place by the plate being fixed to the case?

Is there clearance for the dip switches on the underside of the poker PCB? I don't mind that there isn't a hole on the bottom for the dip switches, just that they don't hit the bottom of the case when putting it together.

Looks like it will be awesome for the GH60!
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: WhiteFireDragon on Wed, 30 January 2013, 20:59:45
Ah one more case emerged. I knew this would show up sooner or later  :)

Design and detail-wise, it's a little more simple than the one I designed, so it should be more budget friendly? Even with simple designs, you can make it more newb friendly for all existing poker/pure owners if you also added standoffs so the PCB can be a direct drop-in without requiring to desolder switches to install on the plate. Although this would mean you'll have to break the steel weight plate into smaller ones to dodge the standoffs, or drill holes at those standoff locations on the steel plate so the higher standoffs can go straight through. Dip switch sticks out the deepest, so you need a rectangle cut for that too. Just a suggestion since it's not my design.

PS - it was bpiphany that designed the original phantom 1x switch holes, and the modifier cutouts were directly from cherry's design on their website. It was litster that got the prototype made from bpiphany's design, and BiNiaRiS that sourced a manufacturer. I just wanted to give credit where credit is due  ;) .



Is this related to WFD's case project?

Nope, we were simultaneously designing the cases. I think demorgue was looking into a different design too, not sure what happened to him. Maybe he'll pop out at the same time too haha
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: precarious on Wed, 30 January 2013, 21:19:58
short right shift + 1x to the right of it for the Function key ;0
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Wed, 30 January 2013, 21:21:02
I haven't seen anyone make this suggestion yet, so I'll throw it out there...

I suggest that you make one and send it to me to betatest... wouldn't want anyone else to have to suffer through that, so I'm just going to volunteer myself for the tortuous task.  It could even be anodized that wonderous magenta colour, I'd be good with that...   :D

I would like to test out one case before starting a GB for them



Looks great!

Will the case have the PCB stand offs that match up with the poker screw holes, or will the PCB just be held in place by the plate being fixed to the case?

Is there clearance for the dip switches on the underside of the poker PCB? I don't mind that there isn't a hole on the bottom for the dip switches, just that they don't hit the bottom of the case when putting it together.

Looks like it will be awesome for the GH60!

Thanks :D. No PCB standoffs, plate mount only.There is currently 1/8" of clearance between the PCB and the bottom of the case. How thick is a dip switch from the PCB and where exactly is it?



Ah one more case emerged. I knew this would show up sooner or later  :)

Design and detail-wise, it's a little more simple than the one I designed, so it should be more budget friendly? Even with simple designs, you can make it more newb friendly for all existing poker/pure owners if you also added standoffs so the PCB can be a direct drop-in without requiring to desolder switches to install on the plate. Although this would mean you'll have to break the steel weight plate into smaller ones to dodge the standoffs, or drill holes at those standoff locations on the steel plate so the higher standoffs can go straight through. Dip switch sticks out the deepest, so you need a rectangle cut for that too. Just a suggestion since it's not my design.

PS - it was bpiphany that designed the original phantom 1x switch holes, and the modifier cutouts were directly from cherry's design on their website. It was litster that got the prototype made from bpiphany's design, and BiNiaRiS that sourced a manufacturer. I just wanted to give credit where credit is due  ;) .

Yea, I've still be pretty busy but I'd like to get this out for quotes end of this week or beginning of the next. Figured I'd show it, see what GH thinks, make changes and then send it out.

I don't think it's that simple, it's just what I prefer in terms of a case. I've never really like the look of integrated feet. The KMAC 1, 1.2 and LE look 10x better with the feet than having the angle integrated into the case like the KMAC 2. However it should be cheap since it will require less mill time and less material compared to a case like your design.

Again this is going with what I prefer, which is plate mount keyboard and I would say a large amount of this forum is as well. So I don't think I'll be adding standoffs. It seems like a hassle for a minority group of the forum (sorry PCB mount lovers)

Can you tell me where exactly the dip switch is located in relation of a switch (like is it under the S key or D key...)? Also would you mind me using your new switch cutouts/improved plate design? And last favor, I also want to do a matching 10 pad case but I don't have a plate design or even something to go off of since 2x stabilized keys confuse me as to where there location is to the 1x keys of the number pad.


Thanks for the heads up, it's always been referred to as a litster plate so I assumed it was his design.

Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: alaricljs on Wed, 30 January 2013, 21:40:36
Thanks :D . No PCB standoffs, plate mount only.There is currently 1/8" of clearance between the PCB and the bottom of the case. How thick is a dip switch from the PCB and where exactly is it?

Poker:  USB and dip switches are 5/32" from the PCB , holtek chip is ~3/32"

Dips are perfectly centered between caps and A, ~5/16" wide, from the center of the higher switch pad down 1/2"
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: phetto on Wed, 30 January 2013, 21:41:51
Nice job, hope that color will be the final one =D
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Wed, 30 January 2013, 21:44:15
Thanks :D . No PCB standoffs, plate mount only.There is currently 1/8" of clearance between the PCB and the bottom of the case. How thick is a dip switch from the PCB and where exactly is it?

Poker:  USB and dip switches are 5/32" from the PCB , holtek chip is ~3/32"

Dips are perfectly centered between caps and A, ~5/16" wide, from the center of the higher switch pad down 1/2"

alaricljs = win


Nice job, hope that color will be the final one =D

I do have a purple that is kinda close
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: WhiteFireDragon on Wed, 30 January 2013, 21:54:55
Poker:  USB and dip switches are 5/32" from the PCB , holtek chip is ~3/32"

Dips are perfectly centered between caps and A, ~5/16" wide, from the center of the higher switch pad down 1/2"

Hmm alaricljs, you might want to check over those numbers. Just from eyeballing it, 5/32" is waaay too low for both the PCB distance and height of the dip switch. It's also not perfectly centered between the "A" and capslock. It looks centered it when you glance at it, but I'm pretty meticulous about these things and it's not "perfectly" centered. I'll check mine and see what I have it at.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: WhiteFireDragon on Wed, 30 January 2013, 22:00:46
Can you tell me where exactly the dip switch is located in relation of a switch (like is it under the S key or D key...)? Also would you mind me using your new switch cutouts/improved plate design? And last favor, I also want to do a matching 10 pad case but I don't have a plate design or even something to go off of since 2x stabilized keys confuse me as to where there location is to the 1x keys of the number pad.

Since all these MX keycaps use "standard" sizes, you can design a plate and know relative positions of all switches. That's how I design all of mine without actually having a PCB on hand. Everything is very symmetrical.

But I'll send you my keypad plate. It'll include the switch design, new stabilizer design, and also relative switch positions. You just need to specify the outer edges since you have a different case than mine.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Wed, 30 January 2013, 22:01:44
Can you tell me where exactly the dip switch is located in relation of a switch (like is it under the S key or D key...)? Also would you mind me using your new switch cutouts/improved plate design? And last favor, I also want to do a matching 10 pad case but I don't have a plate design or even something to go off of since 2x stabilized keys confuse me as to where there location is to the 1x keys of the number pad.

Since all these MX keycaps use "standard" sizes, you can design a plate and know relative positions of all switches. That's how I design all of mine without actually having a PCB on hand. Everything is very symmetrical.

But I'll send you my keypad plate. It'll include the switch design, new stabilizer design, and also relative switch positions. You just need to specify the outer edges since you have a different case than mine.

It will look like this case, which seems to have a lot thicker of a edge
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: alaricljs on Wed, 30 January 2013, 22:04:36
Hmm alaricljs, you might want to check over those numbers. Just from eyeballing it, 5/32" is waaay too low for both the PCB distance and height of the dip switch. It's also not perfectly centered between the "A" and capslock. It looks centered it when you glance at it, but I'm pretty meticulous about these things and it's not "perfectly" centered. I'll check mine and see what I have it at.

I need to take it outa the bag?  But then I can't sell it NIB.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Loligagger on Wed, 30 January 2013, 22:29:19
Just mirroring lysol's comment from the 10key thread as a suggestion:

Also, I think I mentioned the idea before, but how about a case that can fit both 60 and 10, with a usb hub inside to connect them and have 'one' keyboard cable to the pc? End up with something like the Plum96 but without the function row. I would like that a lot too.

In a perfect world, the 10key would be like the plum96's in that it could switch between the arrows & insert/delete/etc keys and a numpad.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Wed, 30 January 2013, 22:41:47
Just mirroring lysol's comment from the 10key thread as a suggestion:

Also, I think I mentioned the idea before, but how about a case that can fit both 60 and 10, with a usb hub inside to connect them and have 'one' keyboard cable to the pc? End up with something like the Plum96 but without the function row. I would like that a lot too.

In a perfect world, the 10key would be like the plum96's in that it could switch between the arrows & insert/delete/etc keys and a numpad.

It's a cool idea, but I like my number pad to the right of my mouse. Keyboard | mouse | Numberpad
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: laden3 on Thu, 31 January 2013, 00:23:01
Can we use these to replace the keyboard feet? Saw that integrated steel plate and a magnetic feet might be very awesome.
http://www.kjmagnetics.com/proddetail.asp?prod=BX084BR-N52

Advantages that I can think of:
It removes the holes under the keyboard, making the case "perfect".
It might cut some cost as less holes are needed.
The keyboard can be elevated in 3 different heights too plus they can be easily replaced.

Disadvantage:
Magnets might interfere with the springs/ currents??? LOL
Might attract some pointy stuffs that can scratch your case.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: SmallFry on Thu, 31 January 2013, 00:31:48
OK, so quickly skimmed this thread, and I think its very cool! Question, if I may, why would people want this case over WFD's case or vice versa? Not trying to bash at all, I think its great, as is WFD's case. :) don't let this rustle jimmies please.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: WhiteFireDragon on Thu, 31 January 2013, 01:07:59
I guess Beast wants his own design of a tray + raised feet vs a natural angle throughout the case like in mine. And it looks like a wants plate-mounted PCB only with no option for standoff. This design should cost less to make also in case someone is strapped for money. Those look like big enough differences.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: SmallFry on Thu, 31 January 2013, 01:18:39
Aha. Thank you sir.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: cobraj on Thu, 31 January 2013, 05:20:24
This looks awesome.
More stuff for me to want haha.

Just in terms of suggestions, although I am personally not a fan of integrated wrist rests, I've noticed a few people have been asking for them on this forum.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: simkev on Thu, 31 January 2013, 07:12:34
(http://i.imgur.com/ZPMlCmh.png)
(http://www.aikb.cn/image/casing/1.JPG)
(http://piclair.com/data/czm5a.jpg)
Are these feets wich are seen on many different cases milled by the case maker or are they bought from a company that manufactures them?
Are they some sort of speaker spikes?
Just curious since I am working on a acryllic GH60 case and also a Phantom acryllic case but I havent found anything wort using as feets and I dont want to mill the feets myself in order save on the cost.
Cheers.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: alaricljs on Thu, 31 January 2013, 09:01:01
I was told that the feet are sourced separately from the cases.  Given the design details there's a very good chance they are meant for something else such as speakers.  If I recall correctly, the thin disk has a threaded hole with screw-head countersink, it's larger than the hole in the cone.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Thu, 31 January 2013, 11:04:52
I guess Beast wants his own design of a tray + raised feet vs a natural angle throughout the case like in mine. And it looks like a wants plate-mounted PCB only with no option for standoff. This design should cost less to make also in case someone is strapped for money. Those look like big enough differences.

Lower cost =/= Lower quality. I designed a case for what I personally like. I don't like PCB mount (I don't think a lot of the forum does) and I don't like integrated feet. If I'm going to design a custom case, it's going to be one that I am fully happy with.


This looks awesome.
More stuff for me to want haha.

Just in terms of suggestions, although I am personally not a fan of integrated wrist rests, I've noticed a few people have been asking for them on this forum.

Thanks, there really isn't plans to have an integrated wrist rest



*Snip*
Are these feets wich are seen on many different cases milled by the case maker or are they bought from a company that manufactures them?
Are they some sort of speaker spikes?
Just curious since I am working on a acryllic GH60 case and also a Phantom acryllic case but I havent found anything wort using as feets and I dont want to mill the feets myself in order save on the cost.
Cheers.

I was going to have these feet made with the cases. Maybe someone should order some extras for upcoming cases?


I was told that the feet are sourced separately from the cases.  Given the design details there's a very good chance they are meant for something else such as speakers.  If I recall correctly, the thin disk has a threaded hole with screw-head countersink, it's larger than the hole in the cone.

I was going to do that, but I don't think they would be super expensive to get them custom done to a spec that I want. Plus then I can use M3 hex head for the entire case, I don't think I could do that if I used speaker feet
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: JPG on Fri, 01 February 2013, 19:16:55
I like the design of this case A LOT.

Simple and good looking :)

Any idea yet of the price range you expect this to be?
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Fri, 01 February 2013, 19:33:19
I like the design of this case A LOT.

Simple and good looking :)

Any idea yet of the price range you expect this to be?

Thanks, that's what I'm going for

I'll be send it out for quote sometime next week and should hear back within a few days
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Wed, 06 February 2013, 10:18:00
Case is checked by two people + myself. I just need to redraw in AutoCAD, throw on some dimensions and send it out for some quotes. Hopefully that will be this week, but I'm not making promises
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: TDub on Sat, 09 February 2013, 17:23:55
Great looking case! Do want :)
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Tue, 12 February 2013, 13:50:11
Got the plate design from WFD for the 10 pad, and it's already nearly done.


Hopefully quotes go out this week, depends on my schedule
Title: Aluminum GH60 Case - Input/suggestions welcome
Post by: Gupgup on Tue, 12 February 2013, 13:54:22
Got the plate design from WFD for the 10 pad, and it's already nearly done.


Hopefully quotes go out this week, depends on my schedule

Great to hear! Glad it's coming along well beast, it is really amazing!
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: sordna on Tue, 12 February 2013, 14:06:14
As long as the fancy feet are optional, all is good. I would be happy using cheap screw-on or even stick-on feet from a hardware store.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: CPTBadAss on Tue, 12 February 2013, 14:09:15
But...they're fancy! You know you want it sordna
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: sordna on Tue, 12 February 2013, 14:11:13
Actually I like my keyboard surface flat (or even at negative tilt) so for this I would use 4 small rubber feet of equal size.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: gnubag on Tue, 12 February 2013, 14:16:15
i think you should make a bar as a foot like the LZ-GH.

so everybody can choose how high they want it.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Tue, 12 February 2013, 17:42:30
As long as the fancy feet are optional, all is good. I would be happy using cheap screw-on or even stick-on feet from a hardware store.

Why, I estimate them only cost $5 per set (very rough guess)


i think you should make a bar as a foot like the LZ-GH.

so everybody can choose how high they want it.

I like these feet, I'm not a fan of the bar
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: laden3 on Tue, 12 February 2013, 18:02:11
Is it possible to leave the bottom of the case untouched as an option when the GB started if we are not going to use the feet? We can still put the rubber bumpers under the screw holes.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Tue, 12 February 2013, 18:05:10
Is it possible to leave the bottom of the case untouched as an option when the GB started if we are not going to use the feet? We can still put the rubber bumpers under the screw holes.

You would be left with two holes for the feet, but I guess you could cover those with rubber bumpers
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Wed, 13 February 2013, 14:54:47
Got the matching number pad and drawn up. 1.04 lbs for estimated weight (the case is 3.16 w/o switches, caps or PCB) and uses the same style of weight system as the GH60 case in the first post.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: jdcarpe on Wed, 13 February 2013, 15:10:43
Looking good!
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Thu, 14 February 2013, 14:20:56
(http://i.imgur.com/ar0AVw7.png)

Dat numpad
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: regack on Thu, 14 February 2013, 14:42:42
Dat numpad

ooooooooooooohhhhh... aaaaaaaaaahhhhh
Title: Aluminum GH60 Case - Input/suggestions welcome
Post by: jdcarpe on Thu, 14 February 2013, 14:43:12
Need USB hole. :P
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Thu, 14 February 2013, 14:43:33
Need USB hole. :P

I have no idea where it is on the number pad
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: regack on Thu, 14 February 2013, 14:53:06
Need USB hole. :P

I have no idea where it is on the number pad

Well, it's not really made yet, but I think the thought was to have it mimic the poker in positioning of USB (and some of the PCB mount points)
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Acetrak on Thu, 14 February 2013, 15:15:19
Progress lookin' mighty fine my friend :cool:
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Thu, 14 February 2013, 15:18:43
Need USB hole. :P

I have no idea where it is on the number pad

Well, it's not really made yet, but I think the thought was to have it mimic the poker in positioning of USB (and some of the PCB mount points)

That's what I thought, but I never make assumptions


Progress lookin' mighty fine my friend :cool:

^___^
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Fri, 15 February 2013, 14:48:42
Drawings for the case are done. Being sent to bro's to check then to the machine shops for quoting.


I'll do the drawings for the number pad this weekend, I've had my fill of AutoCAD today
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: CPTBadAss on Fri, 15 February 2013, 17:36:14
The_Beast, this case is looking...beast  :cool:
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: salmo on Sat, 16 February 2013, 10:18:50
I like what you got going on here.  Simple, and has what I want as-is.  Hope it's not too pricey, since I've been burning through my toys budget lately.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Hubbert on Sat, 16 February 2013, 16:48:34
Excellent work, including the ledges / crotches between modifiers.  Of course, being a keyboard nut, I'm looking to do something similar...but different :)

1) Are you thinking of getting any prototypes from Shapeways before going to metal?  Is it easy to use the same CAD files for Shapeways and CNC?

2) Could you give some details on the volume and weight of the main section, the separate numpad, and your weighting system?  I know that other metals would be more expensive to CNC, but I'd like to calculate how much of an impact they'd have on the weight.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Sat, 16 February 2013, 18:11:55
Excellent work, including the ledges / crotches between modifiers.  Of course, being a keyboard nut, I'm looking to do something similar...but different :)

1) Are you thinking of getting any prototypes from Shapeways before going to metal?  Is it easy to use the same CAD files for Shapeways and CNC?

2) Could you give some details on the volume and weight of the main section, the separate numpad, and your weighting system?  I know that other metals would be more expensive to CNC, but I'd like to calculate how much of an impact they'd have on the weight.

I was going to get a prototype right from the machine shop. I'll look into shape ways more, but I've heard they are pretty expensive.

For the weight, I set materials in Solidworks. Solidworks did fancy volume measurements and found weight based on the density of the materials I picked. If I recall correctly the GH60 case was 3.16 pounds and the numberpad was around 1 pound. Everything is aluminum except the weight plate and the feet which are stainless steel (close to, or the same density as brass). 
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Hubbert on Sat, 16 February 2013, 20:31:12
3.16 lb *0.45359 kg/lb * 1000 g/kg / 2.7 g/cm3 = 530.87 cm3
The "strong & flexible plastic" is $1.40/cm3, so $743  :eek:.  Sandstone is $0.75, so half that.

I am a little confused / disappointed because I thought I read a post about getting an ErgoDox case printed for $35.

Maybe Shapeways could make a scale model.

But to my materials question, it seems that the densities of brass, bronze, and steel are within about 10% of each other, and about 3x aluminum, so a full keyboard+numpad case would go from ~4 lb to ~12 lb. 



Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Sat, 16 February 2013, 20:36:07
3.16 lb *0.45359 kg/lb * 1000 g/kg / 2.7 g/cm3 = 530.87 cm3
The "strong & flexible plastic" is $1.40/cm3, so $743  :eek:.  Sandstone is $0.75, so half that.

I am a little confused / disappointed because I thought I read a post about getting an ErgoDox case printed for $35.

Maybe Shapeways could make a scale model.

But to my materials question, it seems that the densities of brass, bronze, and steel are within about 10% of each other, and about 3x aluminum, so a full keyboard+numpad case would go from ~4 lb to ~12 lb. 


See what I mean about shapeways prices. I don't think a prototype will cost half that to make out of aluminum.

The problem I see with a scale model is it will be pretty much useless to check over measurements with a real GH60 PCB and I'm sure will have trouble finding fasteners and tapping the holes that are required for the case.

Like I said the majority of the case will be aluminum, only the weight plate and the feet will be stainless:

The weight plate case be seen here:
(http://i.imgur.com/EQbd2hX.png)


I would love to make a 100% stainless case (I'm sure others would be interested as well) but I'm sure the machining time of aluminum and steel are different since steel is so much harder/harder to machine when compared to aluminum.

:D
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: CPTBadAss on Sat, 16 February 2013, 20:49:15
3.16 lb *0.45359 kg/lb * 1000 g/kg / 2.7 g/cm3 = 530.87 cm3
The "strong & flexible plastic" is $1.40/cm3, so $743  :eek:.  Sandstone is $0.75, so half that.

I am a little confused / disappointed because I thought I read a post about getting an ErgoDox case printed for $35.

Maybe Shapeways could make a scale model.

But to my materials question, it seems that the densities of brass, bronze, and steel are within about 10% of each other, and about 3x aluminum, so a full keyboard+numpad case would go from ~4 lb to ~12 lb.

You can look up material properties to find densities.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Hubbert on Sat, 16 February 2013, 21:12:39
You can look up material properties to find densities.

I did: 2.7 g/cm3 for aluminum, somewhere in the 8's for other metals, which is how I calculated 12 pounds.  Part of my vagueness is that a materials scientist told me that copper-based alloys like brass and bronze were less dense than steels, when what I see on the Internet seems to be the opposite and is unsourced.  I almost went to the library for a CRC, but didn't.  But in any case, I was surprised that the densities of the other metals were all within about 10% of  each other.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Hubbert on Sat, 16 February 2013, 21:17:44
I would love to make a 100% stainless case (I'm sure others would be interested as well) but I'm sure the machining time of aluminum and steel are different since steel is so much harder/harder to machine when compared to aluminum.

:D

How much does the weighting plate weigh?

I have asked osrix some questions about casting in another thread.  Perhaps you could make a mold from your CNC aluminum case which could make copies in in other metals.

For me, casting may let me avoid creating a CAD model, since I'd have to start from scratch (even though what I want to do is probably 90% similar to existing cases).  Ironically, CAD was one of my early reasons for getting interested in computers, and now I'm talking about using wax and Bronze Age fabricating techniques to avoid it.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Sat, 16 February 2013, 21:23:06
I would love to make a 100% stainless case (I'm sure others would be interested as well) but I'm sure the machining time of aluminum and steel are different since steel is so much harder/harder to machine when compared to aluminum.

:D

How much does the weighting plate weigh?

I have asked osrix some questions about casting.  Perhaps you could make a mold from your CNC aluminum case which could make copies in in other metals.

I don't have solidworks on my personal computer, but I thought it was just over 1 pound. Again, IIRC it was 1.06 lbs


Molds are a whole 'nother beast if you're talking about injection casting. If you're just doing sand casting, you're not going to get a very good resolution and might have to end up milling anyways.
Title: Aluminum GH60 Case - Input/suggestions welcome
Post by: jdcarpe on Sat, 16 February 2013, 21:28:14
What about doing a plaster casting for a ceramics mold?
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Sat, 16 February 2013, 21:31:28
What about doing a plaster casting for a ceramics mold?

I know very little about molding right now. However, I'm in a metals class right now and we'll be casting some stuff later in the semester. I know I'll be asking about molding caps......
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Hubbert on Sat, 16 February 2013, 21:50:13
I would love to make a 100% stainless case (I'm sure others would be interested as well) but I'm sure the machining time of aluminum and steel are different since steel is so much harder/harder to machine when compared to aluminum.

:D

How much does the weighting plate weigh?

I have asked osrix some questions about casting.  Perhaps you could make a mold from your CNC aluminum case which could make copies in in other metals.

I don't have solidworks on my personal computer, but I thought it was just over 1 pound. Again, IIRC it was 1.06 lbs


Molds are a whole 'nother beast if you're talking about injection casting. If you're just doing sand casting, you're not going to get a very good resolution and might have to end up milling anyways.

Thanks, a pound is close enough.  I'm still curious about casting, though...I don't require a perfect finish.  I'm thinking of making another thread about CAD; maybe that's easier, and certainly more portable, than setting up my own foundry.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Sat, 16 February 2013, 21:59:09
I would love to make a 100% stainless case (I'm sure others would be interested as well) but I'm sure the machining time of aluminum and steel are different since steel is so much harder/harder to machine when compared to aluminum.

:D

How much does the weighting plate weigh?

I have asked osrix some questions about casting.  Perhaps you could make a mold from your CNC aluminum case which could make copies in in other metals.

I don't have solidworks on my personal computer, but I thought it was just over 1 pound. Again, IIRC it was 1.06 lbs


Molds are a whole 'nother beast if you're talking about injection casting. If you're just doing sand casting, you're not going to get a very good resolution and might have to end up milling anyways.

Thanks, a pound is close enough.  I'm still curious about casting, though...I don't require a perfect finish.  I'm thinking of making another thread about CAD; maybe that's easier, and certainly more portable, than setting up my own foundry.

Well if you're casting, you're going to need a foundry. They aren't very hard to make from what I've seen. That is if you're doing aluminum. Steel is a whole nother beast
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Hubbert on Sun, 17 February 2013, 07:16:25
I could use someone else's foundry.  But even a mold is something that I would be reluctant to ever throw away.

But back to CNC prototyping: would it be somewhat inexpensive to make a prototype in softwood via CNC?
Title: Aluminum GH60 Case - Input/suggestions welcome
Post by: Acetrak on Sun, 17 February 2013, 09:15:12
That might depend on the shop. But I don't think prototyping with another material is ideal, especially since The_Beast has these files already and is ready to get a real prototype.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: CPTBadAss on Sun, 17 February 2013, 09:24:23
I'm not so sure its the material as much as the shop time and setup that would drive the cost of the prototype. Especially since you're wanting a one off.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: laden3 on Sun, 17 February 2013, 10:06:28
Prototype a steel one and mass produce aluminum ones= win ;D
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Sun, 17 February 2013, 16:00:18
I'll ask about a stainless steel one, but please don't get your hopes up about one.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: kboardvintage on Sun, 17 February 2013, 16:58:23
I'll ask about a stainless steel one, but please don't get your hopes up about one.

That will HEAVY
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Hubbert on Sun, 17 February 2013, 20:39:35
Only about 9 pounds without the numpad or 12 with: my personal goal is the weight of a Selectric II.  One unverified source said "20 pounds," but I've emailed a guy who owns some to see if he knows.  If I go for a "100%" keyboard, though, it's getting pretty close  :cool:
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: laden3 on Tue, 19 February 2013, 20:26:42
Just wondering, how thick is the case? If it is too thick, it might put a lot of strain on our palm when we are typing unless there is a palm rest.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Tue, 19 February 2013, 20:31:49
~0.9375 tall
Title: Re: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Jocelyn on Thu, 21 February 2013, 12:31:52

Thanks, that's what I'm going for

I'll be send it out for quote sometime next week and should hear back within a few days

Any updates yet? :)
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Thu, 21 February 2013, 12:34:35

Thanks, that's what I'm going for

I'll be send it out for quote sometime next week and should hear back within a few days

Any updates yet? :)

Drawings have been revised and someones checking them again before they get sent out for quotes. Should be tomorrow or Monday when I send them out and IDK how long it will take for the shops to get back to me

:D
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Jocelyn on Thu, 21 February 2013, 12:36:29
Thank You :)
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Thu, 21 February 2013, 12:40:09
Thank You :)

Np :P
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: CPTBadAss on Thu, 21 February 2013, 12:53:46
Beast and I did a first pass of the quote drawings earlier this week. Hopefully I won't get swamped at work and I can recheck/send them back to him when he's ready. Don't worry, The_Beast is still cranking on this project :D
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Thu, 21 February 2013, 12:55:16
Beast and I did a first pass of the quote drawings earlier this week. Hopefully I won't get swamped at work and I can recheck/send them back to him when he's ready. Don't worry, The_Beast is still cranking on this project :D

Don't rush :D

Rather have a good check over than a mistake in manufacture
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: jdcarpe on Thu, 21 February 2013, 16:44:53
Ben, are you interested at all in doing a TKL-sized alu case?
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Thu, 21 February 2013, 17:13:09
Ben, are you interested at all in doing a TKL-sized alu case?
Ben, are you interested at all in doing a TKL-sized alu case?

Not really
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Hubbert on Thu, 21 February 2013, 20:14:53
I'll ask about a stainless steel one, but please don't get your hopes up about one.
Just by way of general encouragement (not that you need it), after all my noise about other materials, I encountered an aluminum enclosure today (not for a keyboard): it was surprising how solid it felt!  I think our perceptions of aluminum are warped (bah-dum-dum) by experiencing it in very thin, fragile applications.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Fri, 22 February 2013, 16:18:32
I talked to a lab professor today about my design. He said it looks pretty easy to make except for the stainless steel weight plate. He said it may work harden when milling making it very hard and expensive to do. He even called a steel place. A 1/8" x 2 1/2" bar stock in stainless is $3.94 per foot, plain carbon was $0.84 per foot and would machine a lot better.


I'll ask about both, but I might end up doing painted steel for the weight plate. The weight I'd lose is minimal for the amount of machinability that I'd gain

Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: CPTBadAss on Fri, 22 February 2013, 16:43:46
I thought we had talked about using brass?
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: SmallFry on Fri, 22 February 2013, 16:46:39
Brass is more dense, no?
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Fri, 22 February 2013, 18:00:05
I thought we had talked about using brass?

Brass is more dense, no?

Brass is super expensive. 1/8" x 2 1/2" stock was $23 per foot, stainless was $3.94 and mild steel was $0.84 per foot with those same dimensions for bar stock by the foot. (only looked for brass at one company, but we're sure it would still be really expensive)

Out of the three, steel milled the easiest followed by brass and then the stainless. However brass and stainless were pretty close in terms of toughness to machine.

Brass may be slightly more dense, but it's only going to be a couple of grams in the grand scheme of things
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: CPTBadAss on Fri, 22 February 2013, 18:06:11
Steel it is!
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Fri, 22 February 2013, 18:09:18
Steel it is!

I'm still going to ask about stainless steel and see how much it would be. But from what my friend was telling me, I'm not getting my hopes up too high
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: CPTBadAss on Fri, 22 February 2013, 18:16:52
I think you were right with your first pass. A piece of thick stainless is probably too expensive. I think you're right with steel. Plus you won't even get to see it that often.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: SmallFry on Fri, 22 February 2013, 21:49:31
Ah, I didn't realize brass was so expensive. My bad.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Fri, 22 February 2013, 22:00:40
I think you were right with your first pass. A piece of thick stainless is probably too expensive. I think you're right with steel. Plus you won't even get to see it that often.

Yea, that's what my friend said.


Ah, I didn't realize brass was so expensive. My bad.

I didn't either, still thanks for the input :D
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Hubbert on Sat, 23 February 2013, 17:19:24
I wanted stainless for density, conductivity, and corrosion resistance.  Regular steel takes care of the first two*: would a plating of stainless over regular steel be practical?

*EDIT: Unless the surface is painted.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: CPTBadAss on Sat, 23 February 2013, 17:25:46
I wanted stainless for density, conductivity, and corrosion resistance.  Regular steel takes care of the first two*: would a plating of stainless over regular steel be practical?

*EDIT: Unless the surface is painted.

Stainless and steel together might lead to galvanic corrosion.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: salmo on Sat, 23 February 2013, 20:18:16
Are you worried about spills?  Because I would think it would just develop a "patina" over time, being in the middle of the board.  And it shouldn't be externally visible, right?

Please correct me if I'm wrong here, I'm learning a lot reading this thread already.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Sat, 23 February 2013, 20:31:38
The steel wouldn't be the one that would be most hurt, it would be the aluminum since it's the anode.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: CPTBadAss on Sat, 23 February 2013, 20:44:03
Are you worried about spills?  Because I would think it would just develop a "patina" over time, being in the middle of the board.  And it shouldn't be externally visible, right?

Please correct me if I'm wrong here, I'm learning a lot reading this thread already.

I'm not sure what the weather is like in Memphis but I know Cincinnati gets really humid in the summer. I don't know exactly what the environment needs to be for the corrosion to happen but I'd really rather just avoid the situation entirely. The_Beast and I had the same discussion concerning the feet on his case.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Sat, 23 February 2013, 20:55:04
Are you worried about spills?  Because I would think it would just develop a "patina" over time, being in the middle of the board.  And it shouldn't be externally visible, right?

Please correct me if I'm wrong here, I'm learning a lot reading this thread already.

I'm not sure what the weather is like in Memphis but I know Cincinnati gets really humid in the summer. I don't know exactly what the environment needs to be for the corrosion to happen but I'd really rather just avoid the situation entireless. The_Beast and I had the same discussion concerning the feet on his case.

The feet will more than likely now be aluminum. Again, this is due to the fact that SS is hard to machine
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: salmo on Sat, 23 February 2013, 20:55:06
OK that makes sense.  Thanks.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: mkawa on Sat, 23 February 2013, 21:06:14
stainless should really used sparing with things you can't/won't paint (eg, switch plates). the few people who don't want colored cases will probably be fine with brushed and clear anodized alum. everyone else will probably be fine with painted mild steel or alum.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: CPTBadAss on Sat, 23 February 2013, 21:10:58

The feet will more than likely now be aluminum. Again, this is due to the fact that SS is hard to machine

Ah that's good to know.
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Winther on Mon, 04 March 2013, 17:56:10
Any updates on this? :)
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Mon, 04 March 2013, 18:18:49
Any updates on this? :)

Super busy at school trying to get admitted to the school of education so I'll be busy most of this week. Should be able to send out for quotes on Friday, but I'm not 100%
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: Winther on Tue, 05 March 2013, 05:58:37
oh, yahr we gotta take care of that too.. :) it had just been a few days since the last update..

any idea on the cost yet?
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Mon, 11 March 2013, 15:34:07
I lied, but quotes for 2 machine shops, 2 anodizers and the laser place have been sent (or will be sent within 30 minutes)
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: CPTBadAss on Mon, 11 March 2013, 15:54:05
I lied, but quotes for 2 machine shops, 2 anodizers and the laser place have been sent (or will be sent within 30 minutes)

Shweeeett!  :D
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Tue, 12 March 2013, 18:07:48
Anodizing quotes are in and I finally got some pictures of the samples they sent me weeks ago!
Title: Re: Aluminum GH60 Case - Input/suggestions welcome
Post by: The_Beast on Tue, 12 March 2013, 18:13:03
(http://i.imgur.com/2V52lHd.jpg)
(http://i.imgur.com/nILJuK5.jpg)
(http://i.imgur.com/ByOLIoK.jpg)
(http://i.imgur.com/Qga1Fq8.jpg)
(http://i.imgur.com/K1yULFF.jpg)
(http://i.imgur.com/3V6Klx1.jpg)
(http://i.imgur.com/bkW9Lok.jpg)
(http://i.imgur.com/nIzcEEV.jpg)
(http://i.imgur.com/AnpDidJ.jpg)
(http://i.imgur.com/F2H8nLw.jpg)
(http://i.imgur.com/4JVbuGp.jpg)
(http://i.imgur.com/5ijI1Ax.jpg)
(http://i.imgur.com/ryVcj9t.jpg)
(http://i.imgur.com/gcRlWb0.jpg)
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Michael on Tue, 12 March 2013, 18:15:19
DAT GREEN
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: hashbaz on Tue, 12 March 2013, 18:17:51
Oh my but don't these look nice.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Halverson on Tue, 12 March 2013, 18:19:01
Dayumnn those be nice!
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Tue, 12 March 2013, 18:54:14
Holy **** those look amazing. I'm ultra hyped now.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: jdcarpe on Tue, 12 March 2013, 18:59:05
Dat purp!
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Loligagger on Tue, 12 March 2013, 19:16:43
That green almost looks like british racing green (hard to tell from photos though). A BRG colored case would be pretty classy.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Binge on Tue, 12 March 2013, 19:17:46
looks awesome
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 12 March 2013, 19:27:03
That green almost looks like british racing green (hard to tell from photos though). A BRG colored case would be pretty classy.

It's actually a bit darker than BRG, but then again my monitor isn't calibrated (however it was on Adobe RBG setting)
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Acetrak on Tue, 12 March 2013, 19:38:01
Niceeeee

How are the rates?
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: osxoep on Tue, 12 March 2013, 19:57:40
Sweet looking purple.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: OrangeJewce on Tue, 12 March 2013, 20:04:12
But dat orange... YUM!

Cheers,
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 12 March 2013, 20:11:48
But dat orange... YUM!

Cheers,

I have to say, all the colors are damn nice. The purple, orange, blue, black and gray are my favorite.


Niceeeee

How are the rates?

They look really good and are based on a rack system. So 2 red cases will split the cost of a rack, 3 cases will 1/3 it..... but I'm not sure how many will fit on a rack

Also, I asked that the entire case be done on the same rack. I hope that will reduce any color variations.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Tue, 12 March 2013, 20:17:30
AceBro, how hot are those samples? :D
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: mashby on Tue, 12 March 2013, 22:40:58
That green almost looks like british racing green (hard to tell from photos though). A BRG colored case would be pretty classy.

^^^ this ^^^
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: dorkvader on Wed, 13 March 2013, 00:01:56
That green almost looks like british racing green (hard to tell from photos though). A BRG colored case would be pretty classy.
This is the best colour that exists. Now I really need this.

It looks a bit darker than BRG, but there are slight variations, (such as lotus racing green, etc.) any dark green case would be excellent in my books. It' matches well with black/white, etc. I would say only graphite matches with more colours.

Time to sell more stuff. When will all this come together for a buy?
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Wed, 13 March 2013, 00:10:49
That green almost looks like british racing green (hard to tell from photos though). A BRG colored case would be pretty classy.
This is the best colour that exists. Now I really need this.

It looks a bit darker than BRG, but there are slight variations, (such as lotus racing green, etc.) any dark green case would be excellent in my books. It' matches well with black/white, etc. I would say only graphite matches with more colours.

Time to sell more stuff. When will all this come together for a buy?

I'm really hoping everything works out and a GB for these comes to fruition
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: brighenne on Wed, 13 March 2013, 00:15:50
What finish are you doing on the aluminum? Not sure if I want to do what I'm imagining, but would it be possible to get one raw and either polished or directly after machining? Also do you know what alloy aluminum the quotes are out for?
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Wed, 13 March 2013, 00:19:22
What finish are you doing on the aluminum? Not sure if I want to do what I'm imagining, but would it be possible to get one raw and either polished or directly after machining? Also do you know what alloy aluminum the quotes are out for?

I don't know yet. I'm asking the machine shop if they can finish the outside to a line grain finish (I don't really care about the inside, so it's more than likely going to be a mill finish.).

I don't know about getting them polished. The places I contacted are mainly for machining, not finishing.

I'm not 100% on the alloy yet. But I'm assuming it will be 6061 or 5052
Title: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Acetrak on Wed, 13 March 2013, 06:12:38
AceBro, how hot are those samples? :D
Dude they're so dope I can get high from just looking at them  ^-^
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: eyesmiles on Wed, 13 March 2013, 15:45:34
Dat purp!

My thoughts exactly!

The samples look great. That is a delicious shade of purple. Now I'm gitty like a little school girl  :D
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: mashby on Wed, 13 March 2013, 17:38:22
There are at least 3 colors that I love. This is going to be expensive.  :))
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Acetrak on Wed, 13 March 2013, 18:38:18
This is going to be expensive.  :))
The_Beast is definitely doing his best to make sure that's false!
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Acanthophis on Fri, 15 March 2013, 06:27:53
Hey Beast, out of curiousity: Does your guy also mill titanium?
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Jocelyn on Fri, 15 March 2013, 06:39:45
This is going to be expensive.  :))
The_Beast is definitely doing his best to make sure that's false!

Agreed, but is there any kind of rough idea? Something within a $50-$100 range estimate?
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Fri, 15 March 2013, 07:07:54
Really hard to judge until the quotes come back in. I know The_Beast and I have had discussions on cost savings and I'm sure he and Acetrak have as well.

If you want SOME info, I can tell you how much shop time costs and look up the raw material costs.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Jocelyn on Fri, 15 March 2013, 07:13:25
Thanks CPTBadAss, but I'll hold out and wait like everyone else :)
Title: Re: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: jcrouse on Fri, 15 March 2013, 07:41:21
Dat purp!

I'm on the purple bandwagon here. That looks great.

John
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Fri, 15 March 2013, 08:42:59
Hey Beast, out of curiousity: Does your guy also mill titanium?

I have no idea, why?


This is going to be expensive.  :))
The_Beast is definitely doing his best to make sure that's false!

Agreed, but is there any kind of rough idea? Something within a $50-$100 range estimate?

Well the tops laser cut are around $50, and those still need to be cleaned up by a mill.

BTH, I have no idea on what this is going to cost. I can ballpark, but that's just a random guess
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Acanthophis on Fri, 15 March 2013, 11:31:39
Hey Beast, out of curiousity: Does your guy also mill titanium?

I have no idea, why?
Because titanium is much more...'ergonomic'. It conducts heat/cold much less than most metals. That's why it is often used for watches. But it's much more expensive, but I am curious in how much more expensive^^
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Fri, 15 March 2013, 11:40:10
Hey Beast, out of curiousity: Does your guy also mill titanium?

I have no idea, why?
Because titanium is much more...'ergonomic'. It conducts heat/cold much less than most metals. That's why it is often used for watches. But it's much more expensive, but I am curious in how much more expensive^^

It's also MUCH harder to mill (and has a risk of combustion), eats tooling/mills like they're made of butter and cost $10.50 per pound (By comparison, aluminum is $0.85 per pound). It's on par with the toughness of machining 316 stainless steel (which is still pretty hard). Milling aluminum is easy and cheap since the wear on tools is minimal at best.

When Feng did his titanium spacebars, they were first rough cast and then milled. Why? To reduce the amount of material that was needed to mill.


Hate to sound like a ****, but I'm not even going to ask. I'm guessing that the case is already going to be in the +$200 range in alum, I couldn't even guess what it would be in Ti
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Acanthophis on Fri, 15 March 2013, 14:48:37
No problem, I fully understand.

You reckon with a price +$200? :/
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Fri, 15 March 2013, 14:53:10
No problem, I fully understand.

You reckon with a price +$200? :/

The laser guy got back to me with a price of $50 just for rough cutting the top of the case (3/8" aluminum) but that would still need to be sent to the mill shop to clean up the edges to make the square + drill all the holes + tap some holes

That's just the top. IDK how much the base will be, and that's for sure the most expensive part since there are a lot of holes, a lot of things to tap and a lot of material to remove.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: regack on Fri, 15 March 2013, 15:23:43

The laser guy got back to me with a price of $50 just for rough cutting the top of the case (3/8" aluminum) but that would still need to be sent to the mill shop to clean up the edges to make the square + drill all the holes + tap some holes

That's just the top. IDK how much the base will be, and that's for sure the most expensive part since there are a lot of holes, a lot of things to tap and a lot of material to remove.

Is it 3 pieces all together?  Top | Plate | Bottom?  Or am I dreaming up the plate part...
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Fri, 15 March 2013, 16:01:49

The laser guy got back to me with a price of $50 just for rough cutting the top of the case (3/8" aluminum) but that would still need to be sent to the mill shop to clean up the edges to make the square + drill all the holes + tap some holes

That's just the top. IDK how much the base will be, and that's for sure the most expensive part since there are a lot of holes, a lot of things to tap and a lot of material to remove.

Is it 3 pieces all together?  Top | Plate | Bottom?  Or am I dreaming up the plate part...

Technically 6. Base, plate, top + weight plate and two feet
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Jocelyn on Wed, 20 March 2013, 15:53:04
Any updates on anything?? :)
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Wed, 20 March 2013, 15:55:35
Any updates on anything?? :)

One machine shop has everything they need but haven't quoted me a price yet. The other is slightly confused, so I'll be calling them Friday or visiting them next Friday during my spring break
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: RickyJ on Thu, 21 March 2013, 12:43:22
Delicious!!!
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: calavera on Thu, 21 March 2013, 14:53:30
(http://i630.photobucket.com/albums/uu23/calaveratf/lols/35895430_zps280b601e.jpg)
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: cobraj on Thu, 21 March 2013, 15:04:08
Show Image
(http://i630.photobucket.com/albums/uu23/calaveratf/lols/35895430_zps280b601e.jpg)


^
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: aggiejy on Sat, 23 March 2013, 22:52:01
That green is going to look good on my desk... just sayin.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Sat, 23 March 2013, 22:53:51
That green is going to look good on my desk... just sayin.

That green will look good in my pocket... just sayin.


:P
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: aggiejy on Sat, 23 March 2013, 22:54:48
Then take it already and get to milling! ;-)
Title: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: jdcarpe on Sat, 23 March 2013, 23:05:23
So you're not doing the blockers on the ends to cover the 1.5 at all, HHKB style?
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: aggiejy on Sat, 23 March 2013, 23:07:30
Speaking of blockers – I am assuming we'll have the option between an open and WKL top peice, correct?  (As opposed to those little removable blocks.)
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Sat, 23 March 2013, 23:14:22
There will be two tops. One for standard layouts and one with 1u blockers for a 1.5u layout. No HHKB top will be available

Edit: Fixed typo to "two"
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Sun, 24 March 2013, 00:12:21
There will be top tops. One for standard layouts and one with 1u blockers for a 1.5u layout. No HHKB top will be available

 :(
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Tarzan on Sun, 24 March 2013, 10:46:47
That green is... awesome.

Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: jcrouse on Thu, 28 March 2013, 22:51:57
There will be top tops. One for standard layouts and one with 1u blockers for a 1.5u layout. No HHKB top will be available

 :(

+1
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Fri, 29 March 2013, 18:10:54
There will be top tops. One for standard layouts and one with 1u blockers for a 1.5u layout. No HHKB top will be available

 :(

+1

Sorry, I have no interest in a HHKB layout so I didn't design for one. Lets just say that I'm designing the case how I want it, you guys are just along for the ride. Plus I don't have a ton of time to design stuff anymore



BTW I stopped by one of the shops. He said stainless feet/weight plate shouldn't be a problem since 100's of tons of stainless is milled through his shop every year. I did ask about a 100% stainless case, but he said it would be at least 3x as much compared to an aluminum one. I also got a second tour of the shop. I guess he supplies a lot of drilling parts for oil drilling in the upper mid-west. He should have a quote for me sometime next week if he has time for it (I told him I'm not in a huge rush and don't want to be pushy)

The other shop I got a quote from said he should have a quote for me soon (next week, again, told him I'm not in a huge rush)
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: mashby on Fri, 29 March 2013, 19:59:59
Sorry, I have no interest in a HHKB layout so I didn't design for one. Lets just say that I'm designing the case how I want it, you guys are just along for the ride. Plus I don't have a ton of time to design stuff anymore

I'm buckled up and ready to roll!
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: tricheboars on Fri, 29 March 2013, 20:20:18
Sorry, I have no interest in a HHKB layout so I didn't design for one. Lets just say that I'm designing the case how I want it, you guys are just along for the ride. Plus I don't have a ton of time to design stuff anymore

choo choo mother****er. i dont remember if i am supposed to take the red or the blue pill but i will take whichever one gets me of these beautiful ****ing cases. i take that back. i want 2 cases. lol.

i would really like to see what the inside of those shops is like. how many cases like this can they make in 1 day?
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Fri, 29 March 2013, 20:28:38
If it's a typical machine shop, they probably have never done something like this before. I imagine there's 2 laser machines, 5-10 hand mills, and maybe 2-3 CnC mills. I bet they can crank out....5-10 a day? Depends on if they're using CnC or an actual mill.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Sat, 30 March 2013, 01:28:39
Well the lase shop is different from the two machine shops I'm geting quotes from. I'll ask about taking photos of the production process, but I don't know if they'll let me or if I'll even be in town when they're doing my project :P
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: tricheboars on Sat, 30 March 2013, 15:50:17
If it's a typical machine shop, they probably have never done something like this before. I imagine there's 2 laser machines, 5-10 hand mills, and maybe 2-3 CnC mills. I bet they can crank out....5-10 a day? Depends on if they're using CnC or an actual mill.

only 5-10 a day?  wouldnt that make them insanely expensive?
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Sat, 30 March 2013, 15:58:49
If it's a typical machine shop, they probably have never done something like this before. I imagine there's 2 laser machines, 5-10 hand mills, and maybe 2-3 CnC mills. I bet they can crank out....5-10 a day? Depends on if they're using CnC or an actual mill.

only 5-10 a day?  wouldnt that make them insanely expensive?

I forgot to mentions the tools he showed me in his shop.

Of what I could remember he had at least 3 large CNC with auto tool changers, 2 smaller CNC mills w/o tool changers, a single bridgeport manual mill, 1 large CNC lathe, a small manual lathe, and a lot of other tools I forgot of.

He also had a bar feeder which takes bar stock and shape it, cut it off, advance the rest of the bar and repeat. Feet should be pretty cheap since it can be don't using this method, set and forget for the most part

He also had some really cool drill bits. They had holes in the end flutes that forced lubricant into the hole being drilled


I don't know about the other shop
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Mon, 01 April 2013, 21:46:47
Those drill bits w/ the end flutes are so cool. I could spend all day in a shop....and I have XD
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 02 April 2013, 17:50:46
Those drill bits w/ the end flutes are so cool. I could spend all day in a shop....and I have XD

I've been looking into getting a desktop CNC mill. Then I realized, there's no way I could swing it :(

Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Tue, 02 April 2013, 17:53:28
Maker bot!
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 02 April 2013, 17:57:20
Maker bot!

Print my own CNC mill? lol


I have thought about building my own CNC router before, but everything is so 'sive
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Tue, 02 April 2013, 17:59:06
Yeah man. Then you could have an SLA printer AND a mill. Then we take over the world? :P

And yeah, all the goodies are expensive :(
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 02 April 2013, 18:08:03
Yeah man. Then you could have an SLA printer AND a mill. Then we take over the world? :P

And yeah, all the goodies are expensive :(

Changeable head could easily be implemented. High speed motor for wood, low speed router for metal and an extruder for 3d printing


You're a clever gurl :P
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Tue, 02 April 2013, 18:12:29
Oooo. You gonna run a GB on that badboy?
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 02 April 2013, 18:19:44
Oooo. You gonna run a GB on that badboy?

I'm not even going to start this now. I can already see how big of a sink hole it could be for time.

If I have time this summer, I might look into things
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Tue, 02 April 2013, 18:28:55
Hahaha, I love how serious you are about this. Let me know what goodies you end up with
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 02 April 2013, 18:38:05
Hahaha, I love how serious you are about this. Let me know what goodies you end up with

Like I said, I have seriously thought of building a reinforced MDF CNC router for my buddies wood shop shop. The software, stepper motors, stepper drivers are actually the expensive part of it (when I was looking at the MDF router).

Any idea of what table size we'd want? (I'm guessing 18 x 8 x 8 maybe???)
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Tue, 02 April 2013, 18:39:50
I have no idea honestly. Big enough to make a TKL case? :P
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: bearcat on Tue, 02 April 2013, 18:46:33
I built a CNC mill because I got tired of waiting for the ergodox.  There's a pretty affordable kit for the shapeoko; only about $300, more with upgrades, electronics, etc.  I've been milling cases out of oak (your favorite) until I can get a pid controller, at which point I'll try aluminum :D

I've had good luck so far w/ it to prototype my minimal split ergo designs...You should look into it.  The openrail and makerslide extrusion profiles can make some pretty easy & cheap xy tables.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 02 April 2013, 18:48:13
I built a CNC mill because I got tired of waiting for the ergodox.  There's a pretty affordable kit for the shapeoko; only about $300, more with upgrades, electronics, etc.  I've been milling cases out of oak (your favorite) until I can get a pid controller, at which point I'll try aluminum :D

I've had good luck so far w/ it to prototype my minimal split ergo designs...You should look into it.  The openrail and makerslide extrusion profiles can make some pretty easy & cheap xy tables.

You know I hate oak? (I think I've only said that once or twice you stalker, lol)

Post some pictures in off-topic or send me some links! I'd love to see it :D
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Tue, 02 April 2013, 18:50:50
Post pics please bearcat!!
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: bearcat on Tue, 02 April 2013, 19:08:05
i made a thread already, probably picked a bad title...  anyway, latest pics are here: http://geekhack.org/index.php?topic=40970.msg839111#msg839111;

the right hand is an old iteration, so it's a bit ugly.  I just cut a new one out yesterday to replace it and haven't taken pics.  Also ordered some better caps, those dark grey caps look bad :(  And of course, now i'm figuring out how to layout a PCB thanks to bpiphany's awesome guides and then i'll have to figure out how to cut that...

Beast, i was researching what other woods/materials people have tried, so naturally i found your opinions on the matter most educational :)  I forget why you didn't like oak, though?  At the moment, my spindle is pushing through this stuff like butter at 25in/min, so i'm thinking of trying some nice hardwood.  The advantage of a minimal layout is i can cut them out of cheap 1x4 boards  before trying on the nice material.

As for build volume, you probably don't need more than 6x12 workable area if you're going to do a 60% TKL; i plan on expanding the shapeoko to do full size boards eventually...

Any tips or feedback you guys have would be useful! :) 
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 02 April 2013, 19:23:14
i made a thread already, probably picked a bad title...  anyway, latest pics are here: http://geekhack.org/index.php?topic=40970.msg839111#msg839111;

the right hand is an old iteration, so it's a bit ugly.  I just cut a new one out yesterday to replace it and haven't taken pics.  Also ordered some better caps, those dark grey caps look bad :(  And of course, now i'm figuring out how to layout a PCB thanks to bpiphany's awesome guides and then i'll have to figure out how to cut that...

Beast, i was researching what other woods/materials people have tried, so naturally i found your opinions on the matter most educational :)  I forget why you didn't like oak, though?  At the moment, my spindle is pushing through this stuff like butter at 25in/min, so i'm thinking of trying some nice hardwood.  The advantage of a minimal layout is i can cut them out of cheap 1x4 boards  before trying on the nice material.

As for build volume, you probably don't need more than 6x12 workable area if you're going to do a 60% TKL; i plan on expanding the shapeoko to do full size boards eventually...

Any tips or feedback you guys have would be useful! :) 

I saw it, saw the MDF plate and lost track of the thread. I didn't even check back (did just now tho)

That's great! If you have any other questions feel free to hit me up. I don't like oak since it's a very porous wood and it's never really smooth or even. I'm warming up on quartersawn oak, but plain oak just isn't my thing
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Thu, 04 April 2013, 21:42:14
considering switching from hhkb layout to 1.5x ansi winkeyless...

are there going to be different colors available?

and i may have asked this before, but i am confused..but price range?
thanks beast
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 09 April 2013, 17:46:47
considering switching from hhkb layout to 1.5x ansi winkeyless...

are there going to be different colors available?

and i may have asked this before, but i am confused..but price range?
thanks beast

Those are all the samples I got from the anodizing place I looked at.

No prices since I still haven't got quotes back? If I were to guess, $150-$300, but again, I'm not machinist
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Tue, 09 April 2013, 17:53:32
considering switching from hhkb layout to 1.5x ansi winkeyless...

are there going to be different colors available?

and i may have asked this before, but i am confused..but price range?
thanks beast

Those are all the samples I got from the anodizing place I looked at.

No prices since I still haven't got quotes back? If I were to guess, $150-$300, but again, I'm not machinist

Alright cool. I'm starting my summer job back up again this weekend, so those prices don't sound as bad as they did before :)

and was looking for white like we talked about, but will probably decide now between purple and black...
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: LechnerDE on Mon, 15 April 2013, 07:24:11
Show Image
(http://i630.photobucket.com/albums/uu23/calaveratf/lols/35895430_zps280b601e.jpg)


This is what I am doing since I placed my GH60 order :D
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Mon, 15 April 2013, 07:31:29
Was talking to Beast at the Chicago/Great Lakes meetup this weekend, and he said that he's still waiting on quotes from the shops. Sorry I can't offer any better news but just remember that these shops aren't exactly idle; waiting for our order to come in so they can work. Like GMK and SP, they have a list of order/work they have and they'll get to these cases when they can.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Mon, 15 April 2013, 08:52:24
Was talking to Beast at the Chicago/Great Lakes meetup this weekend, and he said that he's still waiting on quotes from the shops. Sorry I can't offer any better news but just remember that these shops aren't exactly idle; waiting for our order to come in so they can work. Like GMK and SP, they have a list of order/work they have and they'll get to these cases when they can.

are you still getting one? of the beast's or are you going ace?
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Mon, 15 April 2013, 08:54:13
Was talking to Beast at the Chicago/Great Lakes meetup this weekend, and he said that he's still waiting on quotes from the shops. Sorry I can't offer any better news but just remember that these shops aren't exactly idle; waiting for our order to come in so they can work. Like GMK and SP, they have a list of order/work they have and they'll get to these cases when they can.

are you still getting one? of the beast's or are you going ace?

I am living up to the wallethack name and getting both. :D
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Mon, 15 April 2013, 09:00:14
Was talking to Beast at the Chicago/Great Lakes meetup this weekend, and he said that he's still waiting on quotes from the shops. Sorry I can't offer any better news but just remember that these shops aren't exactly idle; waiting for our order to come in so they can work. Like GMK and SP, they have a list of order/work they have and they'll get to these cases when they can.

are you still getting one? of the beast's or are you going ace?

I am living up to the wallethack name and getting both. :D

ah i see :)
my first case for the gh60 will depend on colors and price for WFD vs The_beast.

and then the second one will probably be an ace if it is low profile, but if these 2 are cheaper...who knows
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Mon, 15 April 2013, 09:03:33
Was talking to Beast at the Chicago/Great Lakes meetup this weekend, and he said that he's still waiting on quotes from the shops. Sorry I can't offer any better news but just remember that these shops aren't exactly idle; waiting for our order to come in so they can work. Like GMK and SP, they have a list of order/work they have and they'll get to these cases when they can.

are you still getting one? of the beast's or are you going ace?

I am living up to the wallethack name and getting both. :D

ah i see :)
my first case for the gh60 will depend on colors and price for WFD vs The_beast.

and then the second one will probably be an ace if it is low profile, but if these 2 are cheaper...who knows

I believe the Ace low-profile case will be in brass and the normal case will be milled aluminum. But this isn't the thread to talk about this. PM me or head over to that thread :)
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Mon, 15 April 2013, 10:02:21
Was talking to Beast at the Chicago/Great Lakes meetup this weekend, and he said that he's still waiting on quotes from the shops. Sorry I can't offer any better news but just remember that these shops aren't exactly idle; waiting for our order to come in so they can work. Like GMK and SP, they have a list of order/work they have and they'll get to these cases when they can.

are you still getting one? of the beast's or are you going ace?

I am living up to the wallethack name and getting both. :D

ah i see :)
my first case for the gh60 will depend on colors and price for WFD vs The_beast.

and then the second one will probably be an ace if it is low profile, but if these 2 are cheaper...who knows

I believe the Ace low-profile case will be in brass and the normal case will be milled aluminum. But this isn't the thread to talk about this. PM me or head over to that thread :)

i know i saw that. thought i heard that they would still be the same price regardless
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Mon, 15 April 2013, 10:07:29
As with this case, I wouldn't trust pricing until I saw the quotes. There's just too many factors that play into the final price.

To give you some perspective, my team at work has dedicated members who literally do pricing/buying all day, everyday. The other engineers and I don't even worry about the pricing because there's just too many factors for us to take care of. I would just wait on everything and not assume anything.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Acetrak on Mon, 15 April 2013, 10:10:45
I would just wait on everything and not assume anything.
^
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Mon, 15 April 2013, 10:15:14
i'm just waiting on a price for each case...

and then colors..

i want to see color options. the first case will be purple. i know the beast's case has purple as an option, and i am waiting on WFD. 

just gotta wait i guess
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: mbreslin on Tue, 16 April 2013, 11:13:22
One of each is the correct answer.  ;)
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Thu, 18 April 2013, 12:25:44
Just reminded both shops about my quote, hopefully they have it done and just forgot to send it to me :P
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Thu, 18 April 2013, 12:27:18
Just reminded both shops about my quote, hopefully they have it done and just forgot to send it to me :P

They better have it done. Or I'm coming to Wisconsin and there's gonna be some 'splainin to do.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Thu, 18 April 2013, 18:03:27
Just reminded both shops about my quote, hopefully they have it done and just forgot to send it to me :P

They better have it done. Or I'm coming to Wisconsin and there's gonna be some 'splainin to do.

Get to driving!


"Craig is always busy quoting so I suppose that could be a valid reason at times.  But in this case Craig is worried about machine capacity.  So he chose not to quote, thinking we’d have to say no to the job anyway, based on machine availability/scheduling."

A mill and a lathe should be enough for this case. So this leaves me to one other machine shop before expanding the radius of machine shops I talk too. :(
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Thu, 18 April 2013, 18:06:48
Just reminded both shops about my quote, hopefully they have it done and just forgot to send it to me :P

They better have it done. Or I'm coming to Wisconsin and there's gonna be some 'splainin to do.

Get to driving!


"Craig is always busy quoting so I suppose that could be a valid reason at times.  But in this case Craig is worried about machine capacity.  So he chose not to quote, thinking we’d have to say no to the job anyway, based on machine availability/scheduling."

A mill and a lathe should be enough for this case. So this leaves me to one other machine shop before expanding the radius of machine shops I talk too. :(

BRB Wisconsin. I'll bring a baseball bat too. HOW DARE THEY ENRAGE ME  :eek:
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Thu, 18 April 2013, 18:08:06
Just reminded both shops about my quote, hopefully they have it done and just forgot to send it to me :P

They better have it done. Or I'm coming to Wisconsin and there's gonna be some 'splainin to do.

Get to driving!


"Craig is always busy quoting so I suppose that could be a valid reason at times.  But in this case Craig is worried about machine capacity.  So he chose not to quote, thinking we’d have to say no to the job anyway, based on machine availability/scheduling."

A mill and a lathe should be enough for this case. So this leaves me to one other machine shop before expanding the radius of machine shops I talk too. :(

BRB Wisconsin. I'll bring a baseball bat too. HOW DARE THEY ENRAGE ME  :eek:

Guns, you'll need guns


This is Wisconsin, not Illinois :P
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Thu, 18 April 2013, 18:10:48
Damn, I don't have one :(
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Thu, 18 April 2013, 18:18:39
Damn, I don't have one :(

That's fine, I have enough for both of us!
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Thu, 18 April 2013, 18:33:56
Damn, I don't have one :(

That's fine, I have enough for both of us!

I like where this is going. Can we do another meet while I'm around? :P
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Thu, 18 April 2013, 18:35:45
GH gun shoot?
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Thu, 18 April 2013, 18:38:05
I always wanted to shoot trap...just saying
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Thu, 18 April 2013, 18:38:49
I always wanted to shoot trap...just saying

My brother has a clay thrower :P
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Thu, 18 April 2013, 18:40:09
I like where this is going. Intimdation, guns, keyboards, and clay throwers :D
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: cobraj on Thu, 18 April 2013, 19:18:34
I like where this is going. Intimdation, guns, keyboards, and clay throwers :D

^ This.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Jmneuv on Sat, 20 April 2013, 02:49:52
You should drop the weight plate, that would allow to make the case thinner and more elegant.
And especially cheaper (less height, less cost, right?).
For all the bling (and weights) you could choose WFD's design and for simple, elegant and affordable this right here.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Sat, 20 April 2013, 03:34:48
You should drop the weight plate, that would allow to make the case thinner and more elegant.
And especially cheaper (less height, less cost, right?).
For all the bling (and weights) you could choose WFD's design and for simple, elegant and affordable this right here.

WFD is going to be way more since his seems to have a lot more machining operations and his has weights as well
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 23 April 2013, 10:28:50
Got the quote in for a single case....



....it's quite a chunk of change.......
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: osxoep on Tue, 23 April 2013, 10:36:13
Ruh roh.
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: boost on Tue, 23 April 2013, 10:38:22
Got the quote in for a single case....



....it's quite a chunk of change.......

well, what's the numbers looking like sir?
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 23 April 2013, 10:39:30
^ update when not on my phone...


Ruh roh.

I also requested a quote for 5, 10, 20 and 30 to give me some general pricing guidelines
Title: Re: [Quotes sent] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 23 April 2013, 19:25:37
Keep in mind this is single case pricing, more quantity should mean lower prices

---------------------------------------------------------------
---------------------------------------------------------------
GH60 case:
---------------------------------------------------------------
 - Large Base $320.00 ea 1 pc labor only
 - Top 125 $200.00 ea 1 pc labor only
 - Top 150 $240.00 ea 1 pc labor only
 - Weight $60.00 ea 1 pc labor only

(From my laser guy)
 - Top 125 $50 ea 1 pc material only
 - Top 150 $55 ea 1 pc material only
 - Weight $20 ea 1 pc material only
 - Plate $27 ea 1 pc material only

Total: $722 w/o feet


---------------------------------------------------------------
---------------------------------------------------------------
Numberpad:
---------------------------------------------------------------
 - Small Base $280.00 ea 1 pc labor only
 - Small Top $180.00 ea 1 pc labor only

(From my laser guy)
 - Top $30 ea 1 pc material only
 - Weight $20 ea 1 pc material only
 - Plate $17 ea 1 pc material only

Total: $527 w/o feet


---------------------------------------------------------------
---------------------------------------------------------------
Shared parts:
---------------------------------------------------------------
 - 7.0 Foot Alu. $6.85 ea 20 pcs
        - $3.25 ea 100 pcs labor and material
 - 7.0 Foot Stainless $7.25 ea 20 pcs
        - $3.50 ea 100 pcs labor and material
 - 8.2 Foot Alu. $6.85 ea 20 pcs
        - $3.25ea 100 pcs labor and material
 - 8.2 Foot Stainless $7.25 ea 20 pcs
        - $3.50 ea 100 pcs labor and material

---------------------------------------------------------------
---------------------------------------------------------------

Concerns:
---------------------------------------------------------------
 - He quoted "large base labor only" when I would need him to provide the material
 -
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: SmallFry on Tue, 23 April 2013, 20:02:07
I always wanted to shoot trap...just saying
I got a shotgun. Tis my baby that I use for trap.
(https://lh4.googleusercontent.com/-EVji0JMQM7Q/UQVxK0TLxTI/AAAAAAAAARA/OrILwbJzWyo/s912/DSCF0037.JPG)
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Tue, 23 April 2013, 20:39:25
soo...where is that $700 gonna come from? haha
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: tjcaustin on Tue, 23 April 2013, 20:42:55
Judging solely off of what he quoted a mass price for, looks like the more we buy the more we save on each.  Assuming he's interested in producing 50 - 100 of these.
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Tue, 23 April 2013, 20:49:29
Remember, boost's prototype was $800 for a one off too. This is normal. once you do a run of whatever, the price goes down since the tooling's in place.

TLDR? DON'T PANIC!
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: WhiteFireDragon on Tue, 23 April 2013, 21:57:56
That price....

Expected though for 1 piece. And that doesn't even include anodizing yet?
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 23 April 2013, 22:33:51
That price....

Expected though for 1 piece. And that doesn't even include anodizing yet?

Anodizing is around $30 per rack + shipping there/back + other small fees. I think I should be able to fit 3+ cases per rack
Title: Re: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: boost on Tue, 23 April 2013, 22:39:39
That price....

Expected though for 1 piece. And that doesn't even include anodizing yet?

Anodizing is around $30 per rack + shipping there/back + other small fees. I think I should be able to fit 3+ cases per rack

Damnnnnnnnnn...
Title: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: jdcarpe on Tue, 23 April 2013, 22:41:28
That price....

Expected though for 1 piece. And that doesn't even include anodizing yet?

Anodizing is around $30 per rack + shipping there/back + other small fees. I think I should be able to fit 3+ cases per rack

Damnnnnnnnnn...

That's what I'm saying. I need to send some cases to you for anodizing, then!
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 23 April 2013, 22:43:05
Again, *think*, I'm not 100% sure they knew exactly what they were quoting.....
Title: Re: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: boost on Tue, 23 April 2013, 22:47:08
Again, *think*, I'm not 100% sure they knew exactly what they were quoting.....

Are you sure you that's not prototype cost?
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 23 April 2013, 22:51:10
Again, *think*, I'm not 100% sure they knew exactly what they were quoting.....

Are you sure you that's not prototype cost?

I was talking about the anodizing, I'm not 100% sure that they knew what they were quoting or how many cases they could rack
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Tue, 30 April 2013, 22:50:18
Do you know what color you will be getting for this prototype?
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Tue, 30 April 2013, 23:06:54
Tough choice, I'm torn between purple, black, gray, blue and orange
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Tue, 30 April 2013, 23:08:56
I'd say, go Purple, Black Or Gray. The purple in the OP really caught my eye. from the samples on page four, i thought it was a little too dark for my liking, because i would want a lighter purple.

Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Wed, 01 May 2013, 05:57:46
My plan for this case and the GH60? Purple Beast Case, Raindrop Set, White Switches, eventual Lime Green mimic cable. Wish there was a purple set....maybe I'll put the GMK set on this instead...

Hmm.jpg
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: danielucf on Wed, 01 May 2013, 07:01:41
Can you not get tiered pricing until one prototype is finished?
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Wed, 01 May 2013, 08:06:40
Can you not get tiered pricing until one prototype is finished?

I think he will be able to after the prototype..

My plan for this case and the GH60? Purple Beast Case, Raindrop Set, White Switches, eventual Lime Green mimic cable. Wish there was a purple set....maybe I'll put the GMK set on this instead...

Hmm.jpg

Purple WinkeyLess Case, Black on Beige Double Shots, White Switches, Pink Stickers, some assorted LEDs, Lindy Cable/Neon Color Mimic...

gonna be sexy

Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Wed, 01 May 2013, 08:11:54
The_Beast and GH60, bringing sexy back  :p
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Wed, 01 May 2013, 10:46:49
My plan for this case and the GH60? Purple Beast Case, Raindrop Set, White Switches, eventual Lime Green mimic cable. Wish there was a purple set....maybe I'll put the GMK set on this instead...

Hmm.jpg

I need an adult



Can you not get tiered pricing until one prototype is finished?

The day I got quotes for a prototype I asked for tiered pricing on quantities of 5, 10, 20 and 30

But, it took quite a long time for a quote to come back to me (quote sent March 11th, got back April 23rd)



In all honestly, I might just prototype out of wood first or just before I send it in to be made
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: aggiejy on Wed, 01 May 2013, 10:48:30
I'd prefer wood anyway! :)
Title: Re: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: SmallFry on Wed, 01 May 2013, 11:10:00
The_Beast and GH60, bringing sexy back  :p
Don't know how to act...
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Wed, 01 May 2013, 11:31:07
Haha! Just buy one of the cases and I'll explain how do :D

And rofl Beast ^__^
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: tipo33 on Thu, 02 May 2013, 15:42:44
The Full Metal Filco has competition...  wow.
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: gomez18 on Thu, 02 May 2013, 18:50:58
Would this design fit with the GH60 plate? I ordered plate mounted and assembled so I'd rather not have to de-solder all the switches if I can avoid it.
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Thu, 02 May 2013, 18:53:10
Would this design fit with the GH60 plate? I ordered plate mounted and assembled so I'd rather not have to de-solder all the switches if I can avoid it.

Sadly no, it only works with a custom plate.
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Glissant on Thu, 02 May 2013, 19:11:15
I heard you can customize it if you have a plasma cutter though.
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Thu, 02 May 2013, 19:11:47
I heard you can customize it if you have a plasma cutter though.

What do you mean by "it"?
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Thu, 06 June 2013, 19:29:14
beast any updates on the prototype?
still looking forward to this  ;D
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Thu, 06 June 2013, 19:32:18
beast any updates on the prototype?
still looking forward to this  ;D

I got news back about volume pricing. However, I'm not 100% sure I'm still going to run with this case since there seems to be a LOT of other 60% cases on the market right now. I think there was 9 or 10 last time I counted
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Thu, 06 June 2013, 19:35:10
beast any updates on the prototype?
still looking forward to this  ;D

I got news back about volume pricing. However, I'm not 100% sure I'm still going to run with this case since there seems to be a LOT of other 60% cases on the market right now. I think there was 9 or 10 last time I counted

:/ ok
hope this comes through though
IMO it looks like the best case out there so far xD
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: boost on Thu, 06 June 2013, 19:35:19
wheres the pricing :D
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Thu, 06 June 2013, 20:02:20
beast any updates on the prototype?
still looking forward to this  ;D

I got news back about volume pricing. However, I'm not 100% sure I'm still going to run with this case since there seems to be a LOT of other 60% cases on the market right now. I think there was 9 or 10 last time I counted

:/ ok
hope this comes through though
IMO it looks like the best case out there so far xD

I'm so rustled! I need this nao!!

Edit: Seriously, we both put a time into this and I've got a lot of faith in the design. Plus there are a lot of cases "coming out soon" but none are as close to completion as this one is. You've got quotes and anodization samples and prices!!
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Dubsgalore on Thu, 06 June 2013, 20:09:18
gauge interest beast...please
also i'd love to hear pricing 
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: aggiejy on Thu, 06 June 2013, 20:32:26
I like your design a lot more than the others, especially because it can have less angle.  I really hope you do it. :)
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: mashby on Fri, 07 June 2013, 08:25:14
There are a lot of ideas for cases, but none that are taking orders, so I wouldn't let that deter you from making this case. I too really like the design.
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Sat, 08 June 2013, 11:35:04
Well, I made a little spread sheet and here's what I came up with

1 - $800
5 - $600 With prototyping cost, unfinshed and unanoidized
10 - $400 With prototyping cost, unfinshed and unanoidized
20 - $300 With prototyping cost, unfinshed and unanoidized
30 - $250 With prototyping cost, unfinshed and unanoidized
* I don't have an exact price on everything, so I used some calculations to find rough percentages of the amount of money decreased per tier.

So, I would be laser cutting the tops and sending them to the machine shop. I can only do this for the top of the case and not the base. However, in his quote he has me providing laser cut bases, which is too thick for my laser guy to cut. So prices for the base may be really low.

Unfinished - The machine shop doesn't offer any finishing services. This would mean, unless I find someone else to finish them, they would be going to the anodizing place with a machine finish on nearly all the surfaces

Unanoidzed - I have a rough idea of the cost per rack, but I don't know how many case can fit per rack

Other Questions:
Cost of shipping to the anodizer (he's not local)

Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: kmiller8 on Tue, 11 June 2013, 19:42:59
Those prices aren't that bad I would think? Anyone else have thoughts?
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Photekq on Tue, 11 June 2013, 19:44:11
$800 for a prototype seems very steep to me especially since the case is flat and has no angle.
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: tjcaustin on Tue, 11 June 2013, 19:51:34
Those prices aren't that bad I would think? Anyone else have thoughts?

It "seems" high, but considering material costs, machine time and what the parts that make up this kind of case have cost on their own, it's not offensive to me.

Also, at the 30 order range, if you take it with gh60 pcb, it's cheaper than any comparable korean custom.  Immediate example, kmac happy - $375.

The_beast case (two piece case and plate) - $250
gh60pcb - $28
Total - $278

Even at the 20 order tier, it's cheaper for the same thing.
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: calavera on Tue, 11 June 2013, 20:53:17
Except they're unfinished & unanoidized.. that will add to the total cost eventually.

Having said that, I would still move on and see how many people will actually commit to buying. And I mean 'commit' with cash in hand, not just signing up and then flaking out last minute.
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Tue, 11 June 2013, 21:16:54
I've been in since Day 1. Let's make some moves kids! :P
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: Aranair on Tue, 11 June 2013, 21:24:16
If its really any-plate configuration, I'll commit to one.. Will soon have 2 pokers and 2 GH60 without a proper alu case D:
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: madderoftime on Wed, 26 June 2013, 01:40:24
OK, um, so maybe I am just willing to help a bit on this...  ;) How local are your machine shop services?
I have 2 places that are within driving distance of me that do anodizing. I have a 16" 3 phase buffing wheel. (can load 9" wide buffing wheels.) I several sanders. A truck. Oh, and I am in Michigan. Can I help you in any way? I won't do it for free but I don't need to make any money on anything either. Well unless we do a hundred of them. Then I would require a coffee card or something.  ;D
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: CPTBadAss on Thu, 27 June 2013, 06:42:39
You should PM The_Beast, otherwise, I'll bring it to his attention later today madderoftime.
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: domoaligato on Thu, 29 August 2013, 13:01:15
so is this thread now dead?
I was really interested in this and WFD's designs.
Title: Re: [Quotes In!] - Aluminum GH60 Case - Anodizing Samples In!
Post by: The_Beast on Thu, 29 August 2013, 13:53:51
so is this thread now dead?
I was really interested in this and WFD's designs.

You can order one made by me out of wood. I just don't have the time to run a GB for these out of metal.