Author Topic: ErgoDock for your ErgoDox  (Read 56253 times)

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Offline kurplop

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ErgoDock for your ErgoDox
« on: Sat, 31 August 2013, 12:50:06 »
Several months ago, Glod and I collaborated on a design for a simple to build solution to the tenting and palm rest dilemma for the ErgoDox. I sent the rough blank to Glod and he did a great job finishing it. He has been happy with the design.   
http://almightyglod.com/ErgoDock_Rev1/Almost_Done/DSC_0494.jpg
Since then, several have voiced an interest in having something similar. I would like to offer to make a limited number of these for a minimum $25 contribution to geekhack.

I have a good supply of oak, maple and alder. I have a small amount of cherry, teak and mahogany also.  If you wanted to paint the wood, I would recommend maple because of it's hardness and closed grain. If there's more demand than my limited stock can supply a more generous contribution to GH may be necessary.

If you know the tenting angle, I can size the standoff appropriately.  I think Glod's was about 13º

You will have to do the finish sanding and finishing.Your ErgoDox can be double sided taped or velcro'd in place. I can provide rubber bumpers for the feet.

I can post instructions for constructing your own if your interested, but the design doesn't require much explanation.

PM me if you're interested.

It would be fun to see pictures of your finished product on this thread.


« Last Edit: Sat, 31 August 2013, 16:16:31 by kurplop »

Offline Thimplum

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Re: ErgoDock for your ErgoDox
« Reply #1 on: Sat, 31 August 2013, 12:53:46 »
Nice...
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Offline Larken

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Re: ErgoDock for your ErgoDox
« Reply #2 on: Sat, 31 August 2013, 13:07:41 »
very wonderful gesture, kurplop. definitely need to see more of those beauties out there.

hope you don't mind, I've posted a link to this thread in the main ergodox thread.
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Offline Latin00032

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Re: ErgoDock for your ErgoDox
« Reply #3 on: Sat, 31 August 2013, 13:08:10 »
Cool

Offline vun

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Re: ErgoDock for your ErgoDox
« Reply #4 on: Sat, 31 August 2013, 13:13:11 »
Oh man, I'm gonna have to give this a serious think.

Not sure if I'll be able to finish it properly myself though, so that's definitely something to consider :/

Offline MOZ

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Re: ErgoDock for your ErgoDox
« Reply #5 on: Sat, 31 August 2013, 13:20:04 »
Great work Kirplop  :thumb:

I loved the design, I went and used my own tenting method for a full hand, had this been available, it would have been a no brainer.

Anyone looking for tenting on their ErgoDox, get a classic and this dock.

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #6 on: Sat, 31 August 2013, 16:22:13 »

hope you don't mind, I've posted a link to this thread in the main ergodox thread.

I'm glad you did. Thanks.

MOZ-  Thanks. Your ability to construct an ErgoDox from scratch is impressive, as is your ability to accumulate over 1000 posts in 3 months.

Good to have you here.

Offline Thimplum

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Re: ErgoDock for your ErgoDox
« Reply #7 on: Sat, 31 August 2013, 16:26:24 »

hope you don't mind, I've posted a link to this thread in the main ergodox thread.

I'm glad you did. Thanks.

MOZ-  Thanks. Your ability to construct an ErgoDox from scratch is impressive, as is your ability to accumulate over 1000 posts in 3 months.

Good to have you here.

And you've got 420. Great.

I agree though. Manufacturing a keyboard from scratch takes some serious skill.
TP4 FOR ADMIN 2013

Offline MOZ

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Re: ErgoDock for your ErgoDox
« Reply #8 on: Sat, 31 August 2013, 16:27:16 »

hope you don't mind, I've posted a link to this thread in the main ergodox thread.

I'm glad you did. Thanks.

MOZ-  Thanks. Your ability to construct an ErgoDox from scratch is impressive, as is your ability to accumulate over 1000 posts in 3 months.

Good to have you here.

Hahahaa, I would swap my abilities for your woodworking anyday kind sir.

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #9 on: Sun, 15 September 2013, 05:06:11 »
Last chance to order Wednesday Sept 15th. 

I will post wood samples by Monday, as well as final instructions for ordering. I hope to send them out by early the following week.

Offline ekw808

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Re: ErgoDock for your ErgoDox
« Reply #10 on: Sun, 15 September 2013, 06:40:42 »
Interested, so is today the last day?
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Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #11 on: Sun, 15 September 2013, 07:12:55 »
I'm making 10 sets and 7 have already been reserved. Earliest orders will get first pick of wood choice. I'd recommend committing soon if you're interested

Offline hoggy

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Re: ErgoDock for your ErgoDox
« Reply #12 on: Sun, 15 September 2013, 14:21:15 »
Interested. I've got a full hand ed, but this looks so good I'll look out for a classic as well.
GH Ergonomic Guide (in progress)
http://geekhack.org/index.php?topic=54680.0

Offline Cafiend

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Re: ErgoDock for your ErgoDox
« Reply #13 on: Sun, 15 September 2013, 16:27:31 »
I don't know how you guys do it. But that makes it that much more mystical to me.

Those are beautiful.  :thumb:

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #14 on: Sun, 15 September 2013, 16:43:39 »
The good news is that we got a quite a bit of interest in the Ergodock. The bad news is that I'm going to have to stop taking orders for now. I just don't have time now to make more than the 14 pairs already requested.

If you are interested in a later run, feel free to PM me. I may be able to find time later to make more.

I'm excited to be able to contribute to the Forum in this way and hope many of you will be able to contribute beyond the minimum $25.00 donation suggested. I'm also looking forward to see pictures of finished Ergodocks with your ErgoDox's nestled in then on your desks. By tomorrow I will have PM'd you confirming  your orders and will have instructions and pictures of wood options on this thread.

Offline daerid

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Re: ErgoDock for your ErgoDox
« Reply #15 on: Sun, 15 September 2013, 17:05:21 »
Yay!

Offline MOZ

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Re: ErgoDock for your ErgoDox
« Reply #16 on: Sun, 15 September 2013, 17:16:36 »
I sent you a pm kurplop, no reply. Not sure if in or not.

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #17 on: Sun, 15 September 2013, 21:13:14 »
This is your chance to choose the wood type for your Ergodock. I would suggest making a first and second choice in case I exhaust my supply of any one variety. I will show preference based on earliest initial show of interest. I will also confirm change with you if your first choice isn't available. Some have asked about other woods. If you would like to send me a wood type of your choice I can likely use it for your Ergodock.

Here are some of the wood samples to choose from. Keep in mind I just applied a quick coat of oil to give you an idea of the finished color. The wood is rough and doesn't have enough build to display its true beauty. Also a water borne finish, if you desire to use that, will have no amber tint as  the oil. It will still enhance the wood color.
35596-0
From left to right is genuine mahogany, walnut, cherry(bottom right) and birds-eye maple. A little about each:
Mahogany- a bit redder than walnut, moderate hardness, very deep light penetration.
Walnut- rich brown color, moderate hardness.
Cherry- just slightly softer than above woods, more photosensitive than many woods so it darkens naturally with time.
Maple- Harder than above woods, the birds-eye pattern can be highly reflective in the light.

I also have birch, oak, and maple available.
Birch is a bit harder than walnut and slightly darker than maple, Glods dock was made of maple stained walnut.
Maple is very hard and closed grained so it is easy to finish or paint, a good choice if you want an unstained light wood or painted finish. It is easy to put a glass like paint job on it.
Oak is a great wood that has unfortunately suffered from over exposure in the 80's and 90's. A good choice if you are matching oak furniture, it can be easily and predictably stained.

I recommend choosing wood based on other furnishing at your work/play station.

Remember, you will receive your dock unfinished. It will require a small amount of sanding and a finish. If you're new to that don't worry, it's easy and I'm here to help.
35594-1

As you can see I began cutting the bottoms of your units and am excited to get them out to you.
I will make a few assumptions unless you tell me otherwise.
- I will drill out the bottoms so your bolts should clear but I won't drill completely through the 1/4" plywood. If your screws protrude more than 3/16" let me know and I'll drill completely through.

- I will tent the Ergodock to 13º. You  can change the angle by moving leg toward or away from side. If you think you would want something more than 18º, let me know so I can make longer legs.

I make Glod's dock about 3/16" higher than the top surface of his ErgoDox. If you want yours different let me know.


Donation and order

You can easily donate to Geekhackers by clicking donate at top of page and donate via paypal. When you do, get a confirmation # so I can verify donation. 100% will go to geek hack so feel free to be as generous as you wish. I ask a $25 minimum donation. If your from outside continental US check with me before donating because of extra shipping costs. It would be a lot easier for me to just give directly to GH but I am really looking forward to seeing pictures
of all of your ErgoDoxes riding on your own unique Ergodock. I think you will like them.

PM me to confirm order and select wood and other options. Of course I'll need your mailing address as well. I hope to have them done in a week but be patient if it is a bit longer, I have to work too.






« Last Edit: Sun, 15 September 2013, 21:20:02 by kurplop »

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #18 on: Tue, 17 September 2013, 05:37:37 »
If anyone has a suggestion as to my best shipping options I would welcome it.

The ergodock will be adequately packed and should survive most shipping conditions. It probably should be trackable but depends on cost. I don't mind paying but don't want to throw away money needlessly.

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #19 on: Sun, 22 September 2013, 10:24:58 »
The Ergodocks are about 75% complete. I think they should be done mid-week but I may have to wait about a week for the shipping packages to arrive.

36420-0
Thought you might like an action shot of the process.

Offline germy

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Re: ErgoDock for your ErgoDox
« Reply #20 on: Sun, 22 September 2013, 10:30:20 »
Woah. Clamp galore!!

Offline vivalarevolución

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Re: ErgoDock for your ErgoDox
« Reply #21 on: Sun, 22 September 2013, 12:11:39 »
Nice woodshop.
Wish I had some gif or quote for this space, but I got nothing

Offline MOZ

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Re: ErgoDock for your ErgoDox
« Reply #22 on: Sun, 22 September 2013, 12:29:36 »
The Ergodocks are about 75% complete. I think they should be done mid-week but I may have to wait about a week for the shipping packages to arrive.

(Attachment Link)
Thought you might like an action shot of the process.

That is some shop!

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #23 on: Sun, 22 September 2013, 20:09:50 »

Offline thadood

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Re: ErgoDock for your ErgoDox
« Reply #24 on: Mon, 23 September 2013, 09:53:40 »
Damn, I totally missed out on this. Curse you, wallethack.

If anyone doesn't want theirs, I'll buy! (Damnit, again, wallethack.)

Offline germy

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Re: ErgoDock for your ErgoDox
« Reply #25 on: Tue, 24 September 2013, 19:09:49 »

Offline oneproduct

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Re: ErgoDock for your ErgoDox
« Reply #26 on: Tue, 24 September 2013, 20:09:40 »
Also missed this! I'd certainly be in for one if there's another round and I'll send a PM to you to that effect.
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Offline Tarzan

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Re: ErgoDock for your ErgoDox
« Reply #27 on: Wed, 25 September 2013, 08:27:25 »

Offline daerid

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Re: ErgoDock for your ErgoDox
« Reply #28 on: Thu, 26 September 2013, 11:20:03 »
Woah. Clamp galore!!

You don't know the half of it.http://flic.kr/s/aHsjJzR7FK

I'm just gonna take a stab in the dark here... do you...possibly...like clamps?

Offline SonOfSonOfSpock

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Re: ErgoDock for your ErgoDox
« Reply #29 on: Thu, 26 September 2013, 12:54:27 »
All this talk of clamps made me think of Clamps the robot from Futurama.


Offline daerid

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Re: ErgoDock for your ErgoDox
« Reply #30 on: Thu, 26 September 2013, 13:52:08 »
<3 that show

Offline CPTBadAss

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Re: ErgoDock for your ErgoDox
« Reply #31 on: Thu, 26 September 2013, 13:55:29 »
Kurplop, STOP DOING SO MANY AWESOME THINGS. My head can't handle that you have so many cool projects going. Seriously. :P

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #32 on: Sun, 29 September 2013, 10:20:19 »
I thought you might like a visual progress report. The bulk of the work is done, just a lot of details now.
http://flic.kr/s/aHsjJWgZdu

I'm delighted to see that all participants contributed more than the minimum required. Being the most generous contributor, I wanted to do something special to Hoggy's ErgoDock. His first choice was walnut and maple second. I had some highly figured fiddleback maple I was saving for a special occasion so I inlayed his walnut unit with it.
 37306-0
I hope you don't mind that I finished it. I couldn't wait to see it in its full glory

Offline jcrouse

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Re: ErgoDock for your ErgoDox
« Reply #33 on: Sun, 29 September 2013, 10:26:53 »
Awesome work. Looks fantastic.

John

Offline Larken

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Re: ErgoDock for your ErgoDox
« Reply #34 on: Sun, 29 September 2013, 10:37:39 »
I was actually slack-jawed for a moment there. That particular ergodock is really a one-of-a-kind beauty. The inset patterning was a really nice touch.
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Offline hoggy

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Re: ErgoDock for your ErgoDox
« Reply #35 on: Wed, 02 October 2013, 14:24:47 »
Looks amazing!  I love it.

Thank you.

Guess I better get on with grabbing a classic ergodox...
GH Ergonomic Guide (in progress)
http://geekhack.org/index.php?topic=54680.0

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #36 on: Wed, 09 October 2013, 19:44:47 »
My thanks to all of you for your patience. It's taking a lot longer to get these things out the door than I would have imagined. I lost a key employee recently and my workload increased as a result. They just need the legs fitted and a final check and they should be ready to send out.

Offline vivalarevolución

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Re: ErgoDock for your ErgoDox
« Reply #37 on: Wed, 09 October 2013, 20:15:19 »
My thanks to all of you for your patience. It's taking a lot longer to get these things out the door than I would have imagined. I lost a key employee recently and my workload increased as a result. They just need the legs fitted and a final check and they should be ready to send out.

In my opinion, no rush.  Your efforts are much appreciated.
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Offline Glod

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Re: ErgoDock for your ErgoDox
« Reply #38 on: Mon, 14 October 2013, 15:54:51 »
I thought you might like a visual progress report. The bulk of the work is done, just a lot of details now.
http://flic.kr/s/aHsjJWgZdu

I'm delighted to see that all participants contributed more than the minimum required. Being the most generous contributor, I wanted to do something special to Hoggy's ErgoDock. His first choice was walnut and maple second. I had some highly figured fiddleback maple I was saving for a special occasion so I inlayed his walnut unit with it.
  (Attachment Link)
I hope you don't mind that I finished it. I couldn't wait to see it in its full glory

I should have never checked in this topic, my first-timer stain and varnish job on my ErgoDock-Beta looks like garbage compared to that.  Ok maybe not garbage, i mean the whole Ergodox/ErgoDock combo is still impressive. :)


It just doesn't look like perfection like that one.


Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #39 on: Mon, 14 October 2013, 17:49:02 »
I forgot that today is Columbus Day here in the US. So I was surprised to find the Post Office closed. Oh well, the ready to ship ErgoDocks will have to wait another day on the dining room table. Barring any other obstacles, they will be in the mail tomorrow and you should all receive yours within a week. Because of packaging requirements, I removed some of the legs on a few of your units. I will post instructions in the next few days.

I hope you enjoy your ErgoDock as much as I will enjoy shipping them out. ;D

39011-0

Thanks Glod for the complement. Yours still looks great, as does your new satin black full case unit.
« Last Edit: Mon, 14 October 2013, 17:50:50 by kurplop »

Offline terran5992

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Re: ErgoDock for your ErgoDox
« Reply #40 on: Tue, 15 October 2013, 01:51:32 »

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Offline Glod

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Re: ErgoDock for your ErgoDox
« Reply #41 on: Tue, 15 October 2013, 02:16:18 »
?

Offline vivalarevolución

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Re: ErgoDock for your ErgoDox
« Reply #42 on: Tue, 15 October 2013, 04:59:37 »
?

Maybe something is lost in translation.
Wish I had some gif or quote for this space, but I got nothing

Offline ijprest

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Re: ErgoDock for your ErgoDox
« Reply #43 on: Tue, 15 October 2013, 12:31:25 »
I suspect it's a reference to this statement:

I hope you enjoy your ErgoDock as much as I will enjoy shipping them out. ;D

It's an odd sort of person who enjoys shipping stuff.  :p

Looking forward to my ErgoDock... guess I'd better hit up Home Depot for stain & some brushes.

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #44 on: Tue, 15 October 2013, 20:00:00 »
I have a few suggestions for those of you who will be receiving your ErgoDock soon.

Check the contents of the package carefully. I should have included a sheet of 220 sandpaper, rubber bumper pads,  and some screws if I had to remove the legs to ship.

If your Dock had the legs removed, use a #1 phillips driver to attach the #4 screws. I included some 1/2" and 5/8" screws, try the 1/2" first, if they don't tighten up the legs sufficiently use the 5/8". The legs were already attached so you shouldn't have any trouble with them.

If you want a steeper tenting angle, you could move the legs closer to the center of each half or make longer legs.

They would likely benefit from some additional sanding. I got most of the scratches out but a quick once over would probably help. Remember to sand in the direction of the grain. A clear finish won't show most scratches but if you plan on staining make sure there are no cross grain scratches. They will show.

To secure your Dox to the Dock you might try velcro or double sided tape. If the palm rest is too high relative to the keyboard a thicker pad may be necessary.

I certainly don't claim to be an authority on wood finishing but feel free to contact me with any questions.

I hope your Dock arrives safe, soon and that you enjoy it.

 

Offline Thimplum

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Re: ErgoDock for your ErgoDox
« Reply #45 on: Tue, 15 October 2013, 20:00:32 »
TP4 FOR ADMIN 2013

Offline vivalarevolución

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Re: ErgoDock for your ErgoDox
« Reply #46 on: Sat, 19 October 2013, 07:07:39 »
Mine arrived today.  I forgot that it was even in the mail, so I get home, and I'm like "Crap, what did I order this time?"   But it's awesome,  Thanks.  Now I need to get my other Ergodox assembled!
Wish I had some gif or quote for this space, but I got nothing

Offline daerid

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Re: ErgoDock for your ErgoDox
« Reply #47 on: Sat, 19 October 2013, 19:34:14 »
How were these shipped? Hope I didn't miss mine.

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #48 on: Sat, 19 October 2013, 19:38:27 »
It was shipped priority 2day. US orders should have arrived by now. If you don't receive it Monday I'll track it.

Offline daerid

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Re: ErgoDock for your ErgoDox
« Reply #49 on: Sun, 20 October 2013, 23:25:03 »
Got it! Looks absolutely phenomenal. The right hand side doesn't quite fit perfectly, as one of the recessed holes is slightly off center and the bolt head just barely doesn't fit. But that's fine. I'll take the ol' Dremel to it tomorrow.

These feel unfinished, what kind of stain/finish would you suggest? I don't want anything too dark, but something that would preferably bring out the natural mahogany color.

Absolutely amazing work kurplop. I'm humbled and honored to have such a great piece of art.

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #50 on: Mon, 21 October 2013, 04:57:40 »
i'm glad to read that you finally received your Dock and that you like it. Which hole is off? I hope others don't have the problem as well. I'm glad you have the resources to fix it. Unfortunately, I didn't have a unit to test the fit with because I helicoiled and ground flush the screws on mine. It wouldn't have fit anyways because I shaped the perimeter so much that it is probably a quarter inch smaller that stock.

I found that just using a spray can of polyurethane was most convenient. I used Minwax brand on mine. The mahogany and walnut seem to respond best to solvent based urethane to best enhance their grain color however I prefer water-borne finishes for lighter woods like maple because the solvents add an amber tint which I don't like as much on maple. The exception of course would be if your trying to color match an existing piece of furniture.

If you use a rattle can, you will probably need 5+ coats to get a good build. A trick I use on open grained woods like mahogany and walnut is to spray a coat and when it's tacky I rub the finish into the open grain to speed up the build. I just use my finger to do this. Usually by the second coat the depressions from the grain are filled pretty well. Sand lightly between coats. I also would suggest waxing your Dock after the final coat. I rubbed out and waxed my tray and six months later it is still like new in spite of daily abuse from my less than office-like hands. If you do wax it, make sure you won't be applying any more finish. It won't adhere without a complete stripping.

If it were me, I wouldn't stain any of the Docks i made unless I were matching something existing. I might stain or paint the plywood however to match the darker woods, but probably not. 

It just occurred to me that most of you have clear ErgoDoxes. That could factor into how you color the plywood as well.


Offline Larken

  • Posts: 624
Re: ErgoDock for your ErgoDox
« Reply #51 on: Mon, 21 October 2013, 05:32:35 »
I also would suggest waxing your Dock after the final coat. I rubbed out and waxed my tray and six months later it is still like new in spite of daily abuse from my less than office-like hands. If you do wax it, make sure you won't be applying any more finish. It won't adhere without a complete stripping.



hi kurplop, I have a question about finishing (or more accurately, maintenance of wood), and was hoping that you could enlighten me on it. I'd read that its a bad idea to apply wax on polyurethane finished wood (mostly what I could find is regarding poly-finished floors), is the adherence problem the reason?

So far, the poly coat seems to be holding up fairly well on my ergodox (I used a Ronseal satin coat marked as 'Ultra-tough' if it matters), but I had been wondering if it would remain that way another 6 months down the road. I was thinking if I should apply wax on it every few months in way of maintenance, but I'm hesitant to do so after what I read online about wax on polyurethane finishes.

 
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Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #52 on: Mon, 21 October 2013, 05:59:30 »
 Good question. I have never had a problem waxing over polyurethane but you never know with the constantly changing formulations. I know that waxing a floor can be unsafe if you walk around in socks. It turns your floor into a giant slip and slide.  I wonder if that is the reason?

The thing I like about waxing is it tends to repel oil, dirt, moisture, grime, just about anything. I've had woodwork that has gotten grimy from hand oils and dirt over time. It can make the finish gummy. The rubbing out and waxing seems to be the best solution I've found.

I've never tried Ronseal but I'm impressed that it is 'ultra tough'. I wonder how that compares with what I use which is rated as being 'super durable'?  ;)


Offline Larken

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Re: ErgoDock for your ErgoDox
« Reply #53 on: Mon, 21 October 2013, 06:27:40 »
oh you kid  :-[  I am very much just a dabbler, so I just buy what's on the shelf after reading what I can on the back of the can, and hope for the best afterwards  ;D

I think most of what I read was concerned with having to strip the floors in the event of wanting to refinish the floor, and a few comments on wax eventually breaking down, yellowing and no longer giving a shine after buffing - at which point the only option was to strip the wax off totally and refinish (along with many comments of 'don't use wax on poly floors' - which got me a little wary).

Though I imagine that a high traffic wooden floor to a keyboard that rests on the table is probably not a good comparison in terms of how much wear they undergo.

I haven't had any problems with the finish going gummy yet, but I do like what you say about waxing repelling oil and dirt. I'd probably have to go look into it when I can. Thanks for the reply, very reassuring  ;)
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Offline vivalarevolución

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Re: ErgoDock for your ErgoDox
« Reply #54 on: Mon, 21 October 2013, 06:33:26 »
Newb question with zero experience in finishing wood products.  What sort of wax are you guys using after applying those polyurethane coats?
Wish I had some gif or quote for this space, but I got nothing

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #55 on: Mon, 21 October 2013, 08:06:17 »
I have used paste waxes made for furniture and also paste car waxes.

Offline vivalarevolución

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Re: ErgoDock for your ErgoDox
« Reply #56 on: Mon, 21 October 2013, 08:08:10 »
I have used paste waxes made for furniture and also paste car waxes.

Car waxes?  Interesting.  I have plenty of that laying around.
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Offline Larken

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Re: ErgoDock for your ErgoDox
« Reply #57 on: Mon, 21 October 2013, 08:29:52 »
Another question, after the polyurethane cures, what grits of sandpaper would you recommend to begin with and go up to before one should start applying wax?
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Offline daerid

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Re: ErgoDock for your ErgoDox
« Reply #58 on: Mon, 21 October 2013, 10:13:40 »
i'm glad to read that you finally received your Dock and that you like it. Which hole is off? I hope others don't have the problem as well. I'm glad you have the resources to fix it. Unfortunately, I didn't have a unit to test the fit with because I helicoiled and ground flush the screws on mine. It wouldn't have fit anyways because I shaped the perimeter so much that it is probably a quarter inch smaller that stock.

I found that just using a spray can of polyurethane was most convenient. I used Minwax brand on mine. The mahogany and walnut seem to respond best to solvent based urethane to best enhance their grain color however I prefer water-borne finishes for lighter woods like maple because the solvents add an amber tint which I don't like as much on maple. The exception of course would be if your trying to color match an existing piece of furniture.

If you use a rattle can, you will probably need 5+ coats to get a good build. A trick I use on open grained woods like mahogany and walnut is to spray a coat and when it's tacky I rub the finish into the open grain to speed up the build. I just use my finger to do this. Usually by the second coat the depressions from the grain are filled pretty well. Sand lightly between coats. I also would suggest waxing your Dock after the final coat. I rubbed out and waxed my tray and six months later it is still like new in spite of daily abuse from my less than office-like hands. If you do wax it, make sure you won't be applying any more finish. It won't adhere without a complete stripping.

If it were me, I wouldn't stain any of the Docks i made unless I were matching something existing. I might stain or paint the plywood however to match the darker woods, but probably not. 

It just occurred to me that most of you have clear ErgoDoxes. That could factor into how you color the plywood as well.



It's the top middle one. It's slightly too far left. The left hand fits perfectly (and it's actually snug due to the way the bolts rest against the edges of the insets).

How long does the entire finishing process usually take? I only ask because I'm officially addicted to this thing, and want to know how long my hands have to suffer for :)

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #59 on: Mon, 21 October 2013, 19:27:47 »
Another question, after the polyurethane cures, what grits of sandpaper would you recommend to begin with and go up to before one should start applying wax?

If your finish is pretty flat, that is, no orange peel, you could begin with 600 grit and then go progressively finer. I recently tried Micro-Mesh soft pads  http://www.amazon.com/Micro-Mesh-Soft-Touch-Pads/dp/B003ELH7AI/ref=sr_1_12?ie=UTF8&qid=1382399945&sr=8-12&keywords=12000+grit+sandpaper  and they work great. They will take your finish all the way to a gloss finish if you go all the way to the 12000 grit.
Super smooth finish.  I bought mine at Rockler for about $15 and they will last a long time.

It is good to wait a few days after final coat before polishing to further cure. I frequently jump the gun and regret it later.

The finishing process takes a few days. You can spray 3 or four coats on a warm dry day, sanding between coats to knockdown orange peel and imperfections. You can stop there and it will be usable the next day. If you rub it out and wax I'd recommend waiting a few days before doing so. You can use it in the meantime. If you do rub the finish out and use a rattle can, I'd recommend 5 coats minimum because the finish goes on thinner than non-aerosol finishes and you don't want to burn through the finish. When I sand finish I try not to over sand the convex areas, they are prone to oversanding and the finish naturally pulls away from the outside corners as it self levels making it thinner there to begin with.




Offline Larken

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Re: ErgoDock for your ErgoDox
« Reply #60 on: Tue, 22 October 2013, 03:42:59 »
thanks again. I messed up on rubbing out the first time by burning through the poly using 320 grit, and applying way too much pressure (did about 3 layers then) - and had to redo the finishing all over again. Haven't redone the rubbing out since. Those micro mesh pads should makes things alot easier.
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Offline daerid

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Re: ErgoDock for your ErgoDox
« Reply #61 on: Sat, 09 November 2013, 19:38:42 »
Well, I finally got off my ass and got some poly for the dock. Two coats on so far. I'm waiting about 2 hours in between coats, probably going to take some 400 paper to it before the next coat (I'm using satin finish poly as my hands really sweat on glossy surfaces). Wish me luck :)

Offline daerid

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Re: ErgoDock for your ErgoDox
« Reply #62 on: Tue, 12 November 2013, 15:23:56 »
kurplop, thank you once again. The mahogany looks absolutely fantastic after five coats of satin poly.


Offline Glod

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Re: ErgoDock for your ErgoDox
« Reply #63 on: Tue, 12 November 2013, 16:06:16 »
so happy for you guys, looks great daerid! mine is all beat up and scratched up and currently not using right now due to my classic hand ergodox has a messed up trrs and usb connector i have to fix.

Offline vivalarevolución

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Re: ErgoDock for your ErgoDox
« Reply #64 on: Sat, 30 November 2013, 15:07:49 »
Here are photos of the mahogany Ergodock  with a few coats of satin poly. No staining. Looks better than I ever could have expected.
46356-0
46358-1
46360-2
Wish I had some gif or quote for this space, but I got nothing

Offline Glod

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Re: ErgoDock for your ErgoDox
« Reply #65 on: Sat, 30 November 2013, 16:38:23 »
looks so much better than mine. I think my beta version has custom dimensions, I think kurplop made mine thicker

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #66 on: Sat, 30 November 2013, 17:53:57 »
The finish looks great guys. How are they in use? Thanks for posting pictures.

Offline daerid

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Re: ErgoDock for your ErgoDox
« Reply #67 on: Sun, 01 December 2013, 00:32:56 »
The satin poly (5 or 6 coats) is holding up great. My hands/wrists sweat profusely on glossy surfaces, so the satin is definitely a better choice for me, and the finish is holding up great. It also feels great, and the the little rubber feet you included do wonders for dampening the bottom out feeling as well as the harsh "clack" sound.

Offline balanar

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Re: ErgoDock for your ErgoDox
« Reply #68 on: Wed, 11 December 2013, 01:53:23 »
I've finally got some time to work on the ergodocks I received so long ago. Very eager to get cracking on these.

Offline nacitar

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Re: ErgoDock for your ErgoDox
« Reply #69 on: Wed, 11 December 2013, 14:12:28 »
Are these still available?  I'm interested.

Offline ijprest

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Re: ErgoDock for your ErgoDox
« Reply #70 on: Wed, 18 December 2013, 12:55:08 »
I *finally* got my ErgoDox kit from MassDrop last night, so I can now put my beautiful ErgoDock to use.  And fortunately I'm on vacation, so I have some free time!  I assembled the ErgoDox partly last night, and finished it off this morning.

So now I'm off to Home Depot to get some polyurethane and wax to finish off my ErgoDock.  Wish me luck.  I'll post photos when it's done!

Offline ijprest

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Re: ErgoDock for your ErgoDox
« Reply #71 on: Sun, 22 December 2013, 23:00:20 »
And here's the (intermediate) result... turned out great, I think:

48765-0

48767-1

That's just four coats of clear poly (MinWax, water-based, brushed on).  I've got some finishing wax I intend to try, but I want to let the poly cure really well first, so I'll tackle that when I get back from visiting family over Christmas.

I love the look of cherry wood... I wasn't sure how I'd like it "au naturel" (you normally see it stained darker), but it turned out great.

Thanks again, kurplop!
« Last Edit: Sun, 22 December 2013, 23:05:41 by ijprest »

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #72 on: Mon, 23 December 2013, 05:26:32 »
Very nice job.

Cherry has a nice clean look. You will find that it will darken over time and take on an even warmer tone. I like the anodized aluminum too.

Offline Wildcard

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Re: ErgoDock for your ErgoDox
« Reply #73 on: Mon, 23 December 2013, 10:12:00 »
I love this thread. I need to make one of these for my Ergodox.

Offline Wildcard

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Re: ErgoDock for your ErgoDox
« Reply #74 on: Mon, 23 December 2013, 10:12:17 »
Also, I really like some of the leather wrist rests that have been coming out.

Offline vivalarevolución

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Re: ErgoDock for your ErgoDox
« Reply #75 on: Tue, 14 January 2014, 06:13:48 »
Finally got around to pairing the Ergodock with an assembled Ergodox.

50859-0
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Offline jroes

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Re: ErgoDock for your ErgoDox
« Reply #76 on: Tue, 28 January 2014, 10:20:34 »
So the ErgoDock will help you tent your Ergodox too?

Is there something more comfortable that can be used as opposed to the wood?

I'd really like to tent my ergodox with some comfortable wrist rests, but having trouble finding a solution.

Offline daerid

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Re: ErgoDock for your ErgoDox
« Reply #77 on: Tue, 28 January 2014, 10:46:28 »
Is there something about wood you find uncomfortable? I've found that my wood ErgoDock is way more comfortable than the hacked up Grifiti pad I was using before.

Offline jroes

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Re: ErgoDock for your ErgoDox
« Reply #78 on: Tue, 28 January 2014, 12:41:57 »
Yeah I guess you're right. And technically it doesn't need to be that comfortable because you shouldn't be resting your hands for a long time there anyways. The more comfortable it is, the more I might be likely to just keep my wrists down when typing.

But anyways, the ErgoDock is no longer available, right?

Offline daerid

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Re: ErgoDock for your ErgoDox
« Reply #79 on: Tue, 28 January 2014, 15:27:36 »
You'll have to check with kurplop, but yeah I don't think he's making any more.

Offline cloud_c

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Re: ErgoDock for your ErgoDox
« Reply #80 on: Thu, 30 January 2014, 20:32:34 »
This is such an awesome mod. I'm really digging the mahogany wrist rest with the white (maple?) base plate.
An even more awesome mod would be to have an all wood ergodox case with a contrasting colour base plate and middle plate for the keys.
I don't suppose there are any inkling of such an upcoming project?

Offline litster

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Re: ErgoDock for your ErgoDox
« Reply #81 on: Fri, 31 January 2014, 00:20:34 »
The dock looks very nice.  If I had a pair, I might actually use my ErgoDox!  :-p

Offline skcheng

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Re: ErgoDock for your ErgoDox
« Reply #82 on: Wed, 26 March 2014, 08:58:08 »
Wow!!  Great thread!!   Would love an ErgoDock in some exotic hardwood.   Burl?   Rosewood??   Ebony......as long it doesn't check!!   

Offline azth

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Re: ErgoDock for your ErgoDox
« Reply #83 on: Fri, 28 March 2014, 12:03:26 »
How does a classic + ergodock compare to a full hand ergodox?

Offline skcheng

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Re: ErgoDock for your ErgoDox
« Reply #84 on: Fri, 28 March 2014, 12:57:18 »
And here's the (intermediate) result... turned out great, I think:

(Attachment Link)

(Attachment Link)

That's just four coats of clear poly (MinWax, water-based, brushed on).  I've got some finishing wax I intend to try, but I want to let the poly cure really well first, so I'll tackle that when I get back from visiting family over Christmas.

I love the look of cherry wood... I wasn't sure how I'd like it "au naturel" (you normally see it stained darker), but it turned out great.

Thanks again, kurplop!

Natural cherry is the BEST.    It will darken on it's own to a rich burnished red over time.    My kitchen cabinets started out that color and now they're beautifully rich and red.   

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #85 on: Sun, 04 May 2014, 23:28:52 »
I have had a quite a few people contact me about making more ErgoDocks. Unfortunately, I will not likely have time to do so in the near future. If anyone is interested in selling theirs, PM me and I can refer you to a possible buyer.

Offline oystein.krog

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Re: ErgoDock for your ErgoDox
« Reply #86 on: Tue, 06 May 2014, 12:16:07 »
I decided to make my own after seeing these.
I'm still experimenting a lot with tenting, once I find the ideal setup I'll make a better base as well.
I just grabbed some old scrap oak. cut it, sanded it down and applied a layer of some old teak oil I found:p

With czarek case:
   
Rebuilt with AKmalamute metal case:

Offline Fluctuation

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Re: ErgoDock for your ErgoDox
« Reply #87 on: Tue, 06 May 2014, 13:05:26 »
I'll also be making one for myself as soon as it arrives from the GB. Can't wait to work on it.

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #88 on: Tue, 06 May 2014, 19:59:55 »
Looks great!  My original hope was to make a simple to build, tent-able wood wrist rest for the ErgoDox that others could use as a springboard for designing and building their own. It's nice to see it happening.

Offline rosciol

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Re: ErgoDock for your ErgoDox
« Reply #89 on: Tue, 05 August 2014, 16:12:44 »
If anyone is making these or has a 3D diagram I could have printed, that would be awesome.

Offline docwlad

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Re: ErgoDock for your ErgoDox
« Reply #90 on: Sun, 24 August 2014, 01:42:33 »
If anyone is making these or has a 3D diagram I could have printed, that would be awesome.

I'll second that. These look awesome! Anybody still making these?

Offline cruzin

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Re: ErgoDock for your ErgoDox
« Reply #91 on: Mon, 25 August 2014, 23:53:59 »
Once I get my Ergodox, I'll also be wanting this. They look great!
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Offline cruzin

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Re: ErgoDock for your ErgoDox
« Reply #92 on: Sun, 12 October 2014, 00:55:53 »
Just following up on this. Are these still being made? Is anyone selling theirs?
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Offline pfooti

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Re: ErgoDock for your ErgoDox
« Reply #93 on: Fri, 11 September 2015, 21:46:44 »
Does anyone have any suggestions or hints for making one of these? I'm interested in hearing about wood choices, patterns, tools, and so forth.

I'm moderately handy. I've printed out the full-hand acrylic case cad files by litster, and confirmed that they line up and so forth. I have a standard size acrylic case (from a massdrop run), so the full-hand size is probably a good starting model. Basically, I just want to get something to provide support and tenting (and keep the keyboard from rattling in the tray; right now I have it sitting on a handwoven gamp).

I'm planning on cutting the pieces with a plain old jigsaw, again - moderately but not highly handy, shaping the wrist rest using a disc sander, and just doing the old clamp + glue to put it all together. Cut little notches where the nuts are on the keyboard case so it sits in nicely, and do something to keep it in place but still removable (I take my ergodox with me when I travel for long periods of time, as I have gotten really used to it, but don't want to take the whole setup necessarily).

So, any advice at all would be welcome.

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #94 on: Fri, 11 September 2015, 23:28:05 »
It seems like you have a good grasp of how to do it. I'd recommend a moderately hard wood for wear and a urethane finish that is then waxed for easy cleaning.

Offline pfooti

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Re: ErgoDock for your ErgoDox
« Reply #95 on: Sat, 12 September 2015, 21:33:27 »
My first try worked out medium-well. I got a rough cut of the base and wrist-rest that are close enough to the correct shape to be encouraging. However, the holes I drilled in the base (to situate the nuts on the ergodox) are too close to the edge, and things are already starting to crack in the plywood I'm using ("premium" 3/8" beech from home depot).

At this point, my choices would be: enlarge the base to get more space between the holes and the edge, thicken the base and don't drill full 1/4" wide holes (for the whole nut) and instead drill 1/8" shallow divots (for the rounded top of the nut to settle in to), or maybe redesign the base entirely and find a different way to attach the ergodox to the base - it doesn't actually have to be as wide as the whole keyboard, just wide enough for the tenting wedge to attach somewhere useful.

Again, I'm open to any suggestions. Here's a link to two photos of the WIP. You can see the poor job I did with drilling out the nut-holes (but I'm pretty sure even a good job drilling wouldn't leave enough material to be stable long-term), and the general theory I had for assembling it.

Offline kurplop

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Re: ErgoDock for your ErgoDox
« Reply #96 on: Sat, 12 September 2015, 22:17:28 »
I think that I used 1/4" baltic birch which probably has more integrity, especially helpful when drilling close to the edges. I used a forester bit in a drill press and even then I had to be careful being that close to the edges.
I wonder if you could get buy a set of full hand bottom plates and replace your existing classic ones. Then you could just attach the wood palm rest and legs to them. That would deemphasize the base and direct attention to the wood rest and the ErgoDox, which is where you would want it.

Offline romevi

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Re: ErgoDock for your ErgoDox
« Reply #97 on: Thu, 24 September 2015, 21:41:23 »
Hi peeps. Seeing as I'm always late to the party, being sorta newish here to GH, I was wondering if anyone is happening to unload their ErgoDock. I realize it's a far cry considering how amazing these are, but I figured it doesn't hurt to ask. I was going to wait until Massdrop did another Infinity ErgoDox, but who knows when that'll happen...

Would prefer mahogany as the red color matches my mostly black office furniture, but any PMs would be appreciatively considered!

Offline Calraquin

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Re: ErgoDock for your ErgoDox
« Reply #98 on: Wed, 07 October 2015, 19:05:43 »
Wow really well done!