Author Topic: Cap-making with Zorb!  (Read 39589 times)

0 Members and 1 Guest are viewing this topic.

Offline pinkizhip

  • Posts: 97
  • Location: Vancouver Island, Canada
  • No, you're a towel.
    • Prime Caps
Re: Cap-making with Zorb!
« Reply #50 on: Mon, 10 October 2016, 12:56:39 »
WIP
Not quite sure what his name is yet - feel free to come with suggestions!  :)
Show Image


Ball bearing for the eyes, Brilliant! I was having a tricky time getting uniform balls for eyes that didn't get mushed when working on the rest of the head.

It looks like a baby sea monster to  me, like it would grow up to be the creature of the black lagoon. I love his expression. He looks Gumpy  *hrumpf
Great work!
Check out our Artisan keys at Primecaps.ca

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #51 on: Fri, 21 October 2016, 08:31:30 »
For those that didn't know, the fantastic KeypressGraphics did an awesome paint job of one of my entlings!



Auction for this cap can be found here on his website! :) http://keypressgraphics.com/product/entling-v2/

Offline romevi

  • Formerly romevi
  • * Exalted Elder
  • Posts: 8942
  • Location: The Windy City
Re: Cap-making with Zorb!
« Reply #52 on: Fri, 21 October 2016, 08:35:25 »
For those that didn't know, the fantastic KeypressGraphics did an awesome paint job of one of my entlings!

Show Image


Auction for this cap can be found here on his website! :) http://keypressgraphics.com/product/entling-v2/

It's majestic!

Offline Phenix

  • Posts: 591
  • Location: Germany
Re: Cap-making with Zorb!
« Reply #53 on: Fri, 21 October 2016, 08:45:21 »
Lovely! (reminds me of the psycho in borderlands)
Winter is coming.

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Coldcasting tutorial
« Reply #54 on: Fri, 28 October 2016, 14:33:44 »
Coldcasting tutorial

In this tutorial I will go through "coldcasting" - in other words casting with real metal powders.

The general idea behind coldcasting is to add a fairly large ammount of metal powder into the resin - after the resin has cured it will keep some of the properties of the respective metal like weight shine and feel. Some usual metals that are used for coldcasting is aluminium, copper, brass and bronze.


So to start things of - these are the materials that will be used for this tutorial. (AKA just the powder, a mold, mixing cup and resin). The powder I'll use in this tutorial is copper.


Start of by mixing the resin together (Keep in mind that you need a lot less resin than usual due to the powder taking up a lot of space)


Here comes the tricky part of this tutorial - how much powder you should use. The general ammount should be somewhere between 30-50%, this differs between each material though. There's a lot of trial and error to this, if you use too much you may risk the finished cap/ stem being too brittle. A thumb rule that I personally use is to pour in powder until the pile that builds up surfaces the resin. This is just for the cups that I use, so you have to try this out yourself to master the technique.


Mix mix mix



Just pour it in and close the mold - now wait.


Here's what the cap looks like right after demolding. Now to polishing!


After wet-sanding for a couple of minutes, here's what the finished cap looks like! To find out how a copper powder-coated cap looks like compared to a coldcasted one, be sure to check out • Casting - Powdercoating tutorial
« Last Edit: Fri, 28 October 2016, 14:47:59 by Zorberema »

Offline romevi

  • Formerly romevi
  • * Exalted Elder
  • Posts: 8942
  • Location: The Windy City
Re: Cap-making with Zorb!
« Reply #55 on: Fri, 28 October 2016, 14:35:30 »
I wonder what the mystery cap is.

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #56 on: Fri, 28 October 2016, 14:39:08 »
I wonder what the mystery cap is.

Powdercoated copper golem - you'll see in some minutes when I release that one ;)

Offline pinkizhip

  • Posts: 97
  • Location: Vancouver Island, Canada
  • No, you're a towel.
    • Prime Caps
Re: Cap-making with Zorb!
« Reply #57 on: Fri, 28 October 2016, 14:49:14 »
Thanks for the instructional! I see that you do not use a spruce for your stem? Have you tried it with a spruce for the stem before however this gives you the best results? (or was if just the obvious choice :confused:) I'm currently trying to ensure my stems get filled but don't know if this is just a not using a pressure system issue or if there is some way I could do it better.

Thanks in advance for any more tips you have  ;)
Check out our Artisan keys at Primecaps.ca

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Powdercoating tutorial
« Reply #58 on: Fri, 28 October 2016, 14:49:31 »
Powdercoating tutorial

Heyo! In this guide I'll go through the process of powdercoating - in other words painting the mold with a fine shiny powder resembling a metal.


These are the materials that will be used. As you can see, the powder I'll use in this tutorial is copper.




Just throw a little bit of the powder in the mold and close the mold up. Now shake the mold in all directions to make sure the powder sticks to all the sides. This type of powder is very fine and will stick in a very thin layer to all surfaces. Pro tip: Do not wear fragile clothing while doing this as the powder sticks very good to everything, not just molds



Now open the mold up and pour out the left over powder. If you had enough, you will always have a small pile of left over powder. If not - that most certainly means there's some patches without color.



Last part - just fill the mold up and close it. You want to have the resin colored as close to the finished color as possible. In this case I use resin with powder copper mixed into it.


This is what the finished cap looks like! To find out what its counterpart - the coldcasted copper - looks like, just take a look at • Casting - Coldcasting tutorial
« Last Edit: Fri, 28 October 2016, 14:54:03 by Zorberema »

Offline romevi

  • Formerly romevi
  • * Exalted Elder
  • Posts: 8942
  • Location: The Windy City
Re: Cap-making with Zorb!
« Reply #59 on: Fri, 28 October 2016, 14:50:45 »
I wonder what the mystery cap is.

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #60 on: Fri, 28 October 2016, 14:50:58 »
Thanks for the instructional! I see that you do not use a spruce for your stem? Have you tried it with a spruce for the stem before however this gives you the best results? (or was if just the obvious choice :confused:) I'm currently trying to ensure my stems get filled but don't know if this is just a not using a pressure system issue or if there is some way I could do it better.

Thanks in advance for any more tips you have  ;)

I always pre-fill my stems, and I've found that sprues while doing this in MX stems often causes more problems than it causes good. Keep in mind that this is just for my specific resin and workflow, so always try out different stuff yourself and see what works for you personally! :)

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #61 on: Fri, 28 October 2016, 14:51:19 »
I wonder what the mystery cap is.

Get outta here

Offline romevi

  • Formerly romevi
  • * Exalted Elder
  • Posts: 8942
  • Location: The Windy City
Re: Cap-making with Zorb!
« Reply #62 on: Fri, 28 October 2016, 14:52:03 »

Offline pinkizhip

  • Posts: 97
  • Location: Vancouver Island, Canada
  • No, you're a towel.
    • Prime Caps
Re: Cap-making with Zorb!
« Reply #63 on: Fri, 28 October 2016, 14:53:23 »
Thanks for the instructional! I see that you do not use a spruce for your stem? Have you tried it with a spruce for the stem before however this gives you the best results? (or was if just the obvious choice :confused:) I'm currently trying to ensure my stems get filled but don't know if this is just a not using a pressure system issue or if there is some way I could do it better.

Thanks in advance for any more tips you have  ;)

I always pre-fill my stems, and I've found that sprues while doing this in MX stems often causes more problems than it causes good. Keep in mind that this is just for my specific resin and workflow, so always try out different stuff yourself and see what works for you personally! :)

Thank yee for giving me another option to try.  Off to make a new mold *runs out of the room*

Check out our Artisan keys at Primecaps.ca

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #64 on: Fri, 28 October 2016, 14:54:50 »
Thanks for the instructional! I see that you do not use a spruce for your stem? Have you tried it with a spruce for the stem before however this gives you the best results? (or was if just the obvious choice :confused:) I'm currently trying to ensure my stems get filled but don't know if this is just a not using a pressure system issue or if there is some way I could do it better.

Thanks in advance for any more tips you have  ;)

I always pre-fill my stems, and I've found that sprues while doing this in MX stems often causes more problems than it causes good. Keep in mind that this is just for my specific resin and workflow, so always try out different stuff yourself and see what works for you personally! :)

Thank yee for giving me another option to try.  Off to make a new mold *runs out of the room*

Haha, good luck!

Offline alveeno

  • Posts: 182
  • Location: Seattle
Re: Cap-making with Zorb!
« Reply #65 on: Fri, 28 October 2016, 15:56:52 »
Last time I tried coating my mold in powder, the cap had powder over it still after it cured. Do you wash or rinse your caps after this?

Offline brizzzle

  • Posts: 54
  • Location: PNW
  • ipee9932cd
Re: Cap-making with Zorb!
« Reply #66 on: Fri, 28 October 2016, 21:36:01 »
great stuff zorb! this is definitely stirring up some ideas.

Offline coozney

  • Posts: 18
  • Location: Minnesota
Re: Cap-making with Zorb!
« Reply #67 on: Sat, 29 October 2016, 02:21:11 »
As someone who wants to try out making artisans eventually, I'm sure this guide will be super useful when I eventually get around to trying it out!
                     
KBP V60 Mini          Corsair K70 RGB

Offline TheVengeance

  • Posts: 77
Re: Cap-making with Zorb!
« Reply #68 on: Sat, 29 October 2016, 04:08:41 »
I use Zorb's techniques. I even totally copied his mold box design.

Prefilling stems is the way to go, you don't need a sprue.

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #69 on: Sat, 29 October 2016, 17:31:23 »
I use Zorb's techniques. I even totally copied his mold box design.

Prefilling stems is the way to go, you don't need a sprue.

Glad to hear you like the way I do things, but I would always recommend trying different things out for yourself as well! There's so many factors that play in to what works - resin, silicone, workflow, pressure etc. etc. Also personal prefference. There's always things that you can do better/ in other ways than me, so try for yourself as well! The stuff I post here may not automatically be the "way to go", it's simply the way I do it! :D

Offline alveeno

  • Posts: 182
  • Location: Seattle
Re: Cap-making with Zorb!
« Reply #70 on: Sat, 29 October 2016, 21:34:01 »
I never pre-fill my stem :O

Offline cocie3

  • Posts: 8
Re: Cap-making with Zorb!
« Reply #71 on: Thu, 03 November 2016, 12:50:59 »
Very nice tutorials Zorberema!
I'm very new to the artisan keycaps (hell, i'm new to costum keycaps at all!), but the ones you make are truly amazing!
Would you be so kind to share the STL's of the mouldbox just like TheVengeance requested? (Or maybe i can get them from him haha?)
I would love to give casting caps a try, so that would help me alot!
Keep up the amazing work!

P.s. What kind of silicon do you use to make the moulds? And what type of resin to make the caps?

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #72 on: Thu, 03 November 2016, 13:24:10 »
Very nice tutorials Zorberema!
I'm very new to the artisan keycaps (hell, i'm new to costum keycaps at all!), but the ones you make are truly amazing!
Would you be so kind to share the STL's of the mouldbox just like TheVengeance requested? (Or maybe i can get them from him haha?)
I would love to give casting caps a try, so that would help me alot!
Keep up the amazing work!

P.s. What kind of silicon do you use to make the moulds? And what type of resin to make the caps?

Hey!

Thanks, glad to hear you like the tutorials :)

My N1 tip would be to try it out for yourself. My moldbox is made after what I have noticed works for me and the supplies I use, go ahead and try some generic ones out at first (LEGO/ cardboard works fine) and try to see and solve any problems you encounter! Your supplies may have totally different problems than the ones I use!

The resin and silicone that I use comes from this site: http://www.easycomposites.co.uk/. Specifically I'd recommend this kit: http://www.easycomposites.co.uk/#!/starter-kits/silicone-mould-resin-casting-starter-kit.html. Keep in mind that they're UK based though!

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #73 on: Thu, 03 November 2016, 13:29:17 »


My first pressurized cast!!!

So happy with the turnout of this! Thanks to the help of the amazing N3rdly I've finally gotten my 3D printed backsides (
More
) made in a high-end printer, so that is a huge improvement as well! This Sparkey was made with coldcasted aluminium - came out really cool in my opinion!

Offline Bambino

  • * Maker
  • Posts: 187
  • Suited Up Keycaps
Re: Cap-making with Zorb!
« Reply #74 on: Thu, 03 November 2016, 15:36:44 »
Nice work dude, that new belly looks like $ynth-level quality, if not better :thumb:

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #75 on: Thu, 03 November 2016, 18:58:00 »
Nice work dude, that new belly looks like $ynth-level quality, if not better :thumb:

Thanks bambino! :) Yeah, really pleased with the turnout - came out really smooth!

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #76 on: Fri, 04 November 2016, 12:15:56 »
First multishot of Sparkey! :D Colorway is "Fictive"!



Eyes + mohawk + wing "bones" - Black

Wings + Toes - Grey

Body - White

Offline Fictiouz

  • That "White" Guy
  • Posts: 465
  • Location: Halifax, NS, CA
  • "You miss 100% of the shots you take." -S. Trooper
Re: Cap-making with Zorb!
« Reply #77 on: Fri, 04 November 2016, 12:19:08 »
First multishot of Sparkey! :D Colorway is "Fictive"!

Show Image


Eyes + mohawk + wing "bones" - Black

Wings + Toes - Grey

Body - White

ZORB OMG! I'M AT WORK AND AM FREAKING OUT. THAT'S UNREAL!  :-* :'(
Halifax, NS Meetup | "I know you'll come back to me, I'm like a good kind of herpes, I'm impossible to get rid of." - 27
67g Zilent V2 M60-A | BKE Redux HHKB Professional 2 | 62g Silent Black Planck | 62g Vint Black Tex Yoda II | Bolt-Modded Model M 1391301

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #78 on: Fri, 04 November 2016, 12:20:47 »
First multishot of Sparkey! :D Colorway is "Fictive"!

Show Image


Eyes + mohawk + wing "bones" - Black

Wings + Toes - Grey

Body - White

ZORB OMG! I'M AT WORK AND AM FREAKING OUT. THAT'S UNREAL!  :-* :'(

Hahaha, glad you like it buddy - it's all yours!  :))

Offline Fictiouz

  • That "White" Guy
  • Posts: 465
  • Location: Halifax, NS, CA
  • "You miss 100% of the shots you take." -S. Trooper
Re: Cap-making with Zorb!
« Reply #79 on: Fri, 04 November 2016, 12:26:50 »
First multishot of Sparkey! :D Colorway is "Fictive"!

Show Image


Eyes + mohawk + wing "bones" - Black

Wings + Toes - Grey

Body - White

ZORB OMG! I'M AT WORK AND AM FREAKING OUT. THAT'S UNREAL!  :-* :'(

Hahaha, glad you like it buddy - it's all yours!  :))

He looks awesome I can't believe how the multi-shot turned out; it's so impressive. He's so punk looking :))
Halifax, NS Meetup | "I know you'll come back to me, I'm like a good kind of herpes, I'm impossible to get rid of." - 27
67g Zilent V2 M60-A | BKE Redux HHKB Professional 2 | 62g Silent Black Planck | 62g Vint Black Tex Yoda II | Bolt-Modded Model M 1391301

Offline tomboy

  • Posts: 90
  • Location: Budapest, Hungary
Re: Cap-making with Zorb!
« Reply #80 on: Fri, 04 November 2016, 17:13:52 »
Sparkey is quickly becoming one of my favourite designs ever! I'm in love  :D

Offline The_Boom_Boy

  • Posts: 76
  • Location: Western Australia
Re: Cap-making with Zorb!
« Reply #81 on: Sat, 05 November 2016, 02:37:36 »
The new cast looks insane i am loving the flat black one it shows so much character!

Offline suicidal_orange

  • * Global Moderator
  • Posts: 4771
  • Location: England
Re: Cap-making with Zorb!
« Reply #82 on: Sun, 06 November 2016, 14:53:32 »
He's cute, looks how I'd imagine a dragon would if they came from tadpoles instead of eggs :thumb:
120/100g linear Zealio R1  
GMK Hyperfuse
'Split everything' perfection  
MX Clear
SA Hack'd by Geeks     
EasyAVR mod

Offline coozney

  • Posts: 18
  • Location: Minnesota
Re: Cap-making with Zorb!
« Reply #83 on: Sun, 06 November 2016, 22:03:23 »
First multishot of Sparkey! :D Colorway is "Fictive"!

Show Image


Eyes + mohawk + wing "bones" - Black

Wings + Toes - Grey

Body - White

Looks great!
                     
KBP V60 Mini          Corsair K70 RGB

Offline Elth

  • Posts: 374
  • Location: California
  • Easy now fuzzy little man peach
Re: Cap-making with Zorb!
« Reply #84 on: Sun, 06 November 2016, 22:34:58 »
First multishot of Sparkey! :D Colorway is "Fictive"!

Show Image


Eyes + mohawk + wing "bones" - Black

Wings + Toes - Grey

Body - White

Holy crap Zorb, that little guy looks amazing!
TGR Jane V2 | TGR 910 | TGR Jane CE

Offline Komatoz

  • Posts: 96
  • Click Clackity Away~
    • Komatoz Kaps
Re: Cap-making with Zorb!
« Reply #85 on: Mon, 16 January 2017, 07:41:39 »
Thanks a ton for sharing your tutorials!! I am looking forward to getting better at my (currently super noob) artisans and hopefully get a fraction of your results haha.

Your stuff is AMAZING!!


Btw, if I may ask. What white pigment and color dye ink things did you use for the MARBLE tutorial? I am totally clueless on what kind of dyes/inks/whatever they are called, are supposed to be used in keycap casting.
Reddit: /u/Komatoz

Offline lovechan

  • Posts: 139
  • one for all,all for one,I'm lovechan,doing better.
    • HLZZ Keycaps
Re: Cap-making with Zorb!
« Reply #86 on: Mon, 16 January 2017, 18:48:52 »
When will the next sales start? :))

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #87 on: Tue, 17 January 2017, 01:40:26 »
Thanks a ton for sharing your tutorials!! I am looking forward to getting better at my (currently super noob) artisans and hopefully get a fraction of your results haha.

Your stuff is AMAZING!!


Btw, if I may ask. What white pigment and color dye ink things did you use for the MARBLE tutorial? I am totally clueless on what kind of dyes/inks/whatever they are called, are supposed to be used in keycap casting.

Glad to hear you like and got help from the thread, appreciate the support! :)

The base white that is used is a polyurethane based paste colorant from West & Senior. Link: http://easycomposites.co.uk/#!/resin-gel-silicone-adhesive/pigments-and-dyes/polyurethane-colour-pigment/white-pu-colour-pigment-for-casting-resin.html

The marble colorant is a highly concentrated tinting pigment from Easy Composites. Link: http://easycomposites.co.uk/#!/resin-gel-silicone-adhesive/pigments-and-dyes/translucent-tinting-pigments/translucent-tinting-pigments-for-clear-casting-resins-set-of-10.html

I'd suggest looking around for what suits you - these work great for me but there will always be different materials that suit better for different types of resin etc.

Good luck with the making! :)

When will the next sales start? :))

https://countingdownto.com/countdown/zorbcaps-sale-7-the-great-unfreezing-countdown-clock

Offline lovechan

  • Posts: 139
  • one for all,all for one,I'm lovechan,doing better.
    • HLZZ Keycaps
Re: Cap-making with Zorb!
« Reply #88 on: Thu, 19 January 2017, 23:12:59 »


When will the next sales start? :))

https://countingdownto.com/countdown/zorbcaps-sale-7-the-great-unfreezing-countdown-clock
[/quote]

Entered! fingers crossed.  sparkey~sparkey~sparkey~ (╭ ̄3 ̄)╭♡

Offline ummummhm

  • Posts: 3
  • Umm Hm - What does that do again?
Re: Cap-making with Zorb!
« Reply #89 on: Fri, 20 January 2017, 20:16:14 »
Amazing tutorial on the process. My only experience with casting has been with lost wax, sand casting, or anything molten metal related. It's great to see a way to cast without burning things!! I'm curious what the inital setup costs are if you want to make your own artisans. I know some hobbies can be fairly expensive but you seem to have optimized your process. This is really great work!

Offline Meika

  • Posts: 45
  • Is this easy mode?
Re: Cap-making with Zorb!
« Reply #90 on: Sun, 22 January 2017, 10:13:36 »
I actually just bought powders myself (gold and silver) and when I used it, I mixed it with the resin and I was like "wtf is this, it doesn't do anything!" god I feel such a genius right now lol Thanks to your tutorial I now have the right idea to use it lolol

One question though if you don't mind, after the resin have cured and you have popped out the keycap, does the powder leave any residue at the mold or do they all stick to the resin? I just wondered if it would be a pain to clean after.

Thanks!

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #91 on: Sun, 22 January 2017, 10:48:07 »
I actually just bought powders myself (gold and silver) and when I used it, I mixed it with the resin and I was like "wtf is this, it doesn't do anything!" god I feel such a genius right now lol Thanks to your tutorial I now have the right idea to use it lolol

One question though if you don't mind, after the resin have cured and you have popped out the keycap, does the powder leave any residue at the mold or do they all stick to the resin? I just wondered if it would be a pain to clean after.

Thanks!

Glad it helped! As long as you get out the extra bit of powder after it's all coated you'll be mostly fine! I have had small pieces stick sometimes during the first cast after a coat. No big chunks or anything, but you can see it glitters in gold a bit on the surface. Could use that for some cool effects though, so as long as you're aware while making a cast after a powder-coat you can use it to your advantage :)

Offline Meika

  • Posts: 45
  • Is this easy mode?
Re: Cap-making with Zorb!
« Reply #92 on: Sun, 22 January 2017, 12:56:40 »
I actually just bought powders myself (gold and silver) and when I used it, I mixed it with the resin and I was like "wtf is this, it doesn't do anything!" god I feel such a genius right now lol Thanks to your tutorial I now have the right idea to use it lolol

One question though if you don't mind, after the resin have cured and you have popped out the keycap, does the powder leave any residue at the mold or do they all stick to the resin? I just wondered if it would be a pain to clean after.

Thanks!

Glad it helped! As long as you get out the extra bit of powder after it's all coated you'll be mostly fine! I have had small pieces stick sometimes during the first cast after a coat. No big chunks or anything, but you can see it glitters in gold a bit on the surface. Could use that for some cool effects though, so as long as you're aware while making a cast after a powder-coat you can use it to your advantage :)

Since I still don't have any pressure equipment yet, here's another question  ^-^ my main issue with bubbles is they tend to stay at the stem (resin curing). Aside from the pre-filling, do you have any other advice? I tried putting gaps in my mold but it's still there. Is the pressure equipment the only answer? Thanks again!  :)

Offline ummummhm

  • Posts: 3
  • Umm Hm - What does that do again?
Re: Cap-making with Zorb!
« Reply #93 on: Wed, 25 January 2017, 20:20:08 »
Im not sure if this applies. But I know when creating plaster castings it helps if you gently tap the plaster filled mold on a hard surface to force the bubbles out. I had success with that in the past. Not sure if it applies to resin and plastic. :/

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #94 on: Fri, 03 February 2017, 03:35:59 »
Some new caps for a future event!


Aventurine Entling


White RGB Sparkey

Offline ArchDill

  • * Esteemed Elder
  • Posts: 1380
  • Location: OK
Re: Cap-making with Zorb!
« Reply #95 on: Fri, 03 February 2017, 03:39:46 »
Some new caps for a future event!

Show Image

Aventurine Entling

Show Image

White RGB Sparkey

Nice! Love the Entling.

Offline KeLorean

  • Posts: 167
  • Location: Space Coast, FL
Re: Cap-making with Zorb!
« Reply #96 on: Wed, 26 July 2017, 13:09:32 »
this tutorial taught me a lot thanks. i've been coming along with my resin casting but i still have a few questions.
1) is there a time limit to multishot casting? i was under the impression that after the cure time expires the resin won't stick to new shots of resin. have you had any problems with that?
2) are u degassing the resin when multishooting for the initial shots and then pressure chambering the final shot?
3) most of my casts are smooth, but sometimes a fingerprint shows up and i always have to remove sprue connections. do u ever sand/polish resin? if so what is the technique and materials used?
Click it OR Ticket!

Offline darkrocker

  • Posts: 4
Re: Cap-making with Zorb!
« Reply #97 on: Fri, 28 July 2017, 01:44:52 »
It's the best tutorial for me.
I used to make caps for several months and your tutorial makes me know something that I didn't (the marble part).
I have some questions, can you please help me to answer:
1. Multishotting tutorial: we add the different color by layer right? this means you do 1st the layer for the eyes, then 2nd for teeth, 3rd for leather strap,... right? Because based on the image in your instruction, it looks like you put all the clear resin into the mod, then use the toothpick to fill the layer.
2. Multishotting tutorial: Do we need to wait until complete cured (hard) before adding another layer?
3. Marbleing tutorial: just have the question about the colors. As I see in the image, 2 part are transparent color, then you add a drop of opaque color and mix right?
4. Marbleing tutorial: And what kind of color should I use, i used to test with transparent color and it has no problem. but when I used the acrylic color or pigment I have the problem that the color is not solvent 100% to the resin. Can I have your advise here
5. The resin i made usually not hard, it still a bit soft. about 70 - 80%. I don't know the problem coming from: I try to change the mixing ratio from 3A: 1B to 2A: 1B and it not resolve the problem. I also try to mix a cup of resin, then I use apart to make key cap, another to coat on the small wood. the cast on wood is hard 100% but the keycap is still 70- 80% hard (although it comming from the same mixed resin). If you have an experience on this problem, can you advise me?

Offline Zorberema

  • * Maker
  • Thread Starter
  • Posts: 175
  • Location: Sweden
  • IG: @ZorbCaps
Re: Cap-making with Zorb!
« Reply #98 on: Sun, 30 July 2017, 16:27:18 »
this tutorial taught me a lot thanks. i've been coming along with my resin casting but i still have a few questions.
1) is there a time limit to multishot casting? i was under the impression that after the cure time expires the resin won't stick to new shots of resin. have you had any problems with that?
2) are u degassing the resin when multishooting for the initial shots and then pressure chambering the final shot?
3) most of my casts are smooth, but sometimes a fingerprint shows up and i always have to remove sprue connections. do u ever sand/polish resin? if so what is the technique and materials used?

1. Yes, you want to to cast the second shot before the first one has finished curing (but still hardened enough not to flow into the second one). This varies from resin to resin, so the best option would just be to try! You do not need to be super exact with it though, just make sure it does not sit for many hours.

2. No, I only pressure the last shot. The resin I use have very good abilities to let air out when not enclosed. The most important part when pressurizing is after putting the backside of the mold on.

3. Haven't experienced that myself except with one transparent resin I tried. The issue with that one was that it was not made to handle walls as thin as the keycap, which caused the cap to cure much slower than I'd like. I'd say look into getting another resin and not going for polishing every cap!

It's the best tutorial for me.
I used to make caps for several months and your tutorial makes me know something that I didn't (the marble part).
I have some questions, can you please help me to answer:
1. Multishotting tutorial: we add the different color by layer right? this means you do 1st the layer for the eyes, then 2nd for teeth, 3rd for leather strap,... right? Because based on the image in your instruction, it looks like you put all the clear resin into the mod, then use the toothpick to fill the layer.
2. Multishotting tutorial: Do we need to wait until complete cured (hard) before adding another layer?
3. Marbleing tutorial: just have the question about the colors. As I see in the image, 2 part are transparent color, then you add a drop of opaque color and mix right?
4. Marbleing tutorial: And what kind of color should I use, i used to test with transparent color and it has no problem. but when I used the acrylic color or pigment I have the problem that the color is not solvent 100% to the resin. Can I have your advise here
5. The resin i made usually not hard, it still a bit soft. about 70 - 80%. I don't know the problem coming from: I try to change the mixing ratio from 3A: 1B to 2A: 1B and it not resolve the problem. I also try to mix a cup of resin, then I use apart to make key cap, another to coat on the small wood. the cast on wood is hard 100% but the keycap is still 70- 80% hard (although it comming from the same mixed resin). If you have an experience on this problem, can you advise me?

1. I do not quite understand the question here. Yes, they're added layer by layer. Not sure what you mean by the transparent resin!

2. No, more the oposite, see the (1.) answer above!

3. No, the opposite here as well. I mix the resin completelly with a opaque colorant, then I add one drop of transparent colorant. As my trans colorants are so concentrated, it makes for a good and smooth marble effect.

4. Hmm, my only advice here would be to add it in smaller ammounts to a few different places in the mixing cup, instead of one big in one place.

5. Sounds like the same problem as the above commenter. Look into your resin properties and see what it says; gettin another resin is the only advice I can give you!

Offline romevi

  • Formerly romevi
  • * Exalted Elder
  • Posts: 8942
  • Location: The Windy City
Re: Cap-making with Zorb!
« Reply #99 on: Sun, 30 July 2017, 19:10:52 »
I'll zorb your erema.