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geekhack Projects => Making Stuff Together! => Topic started by: redskull on Fri, 02 May 2014, 08:28:08

Title: custom aluminium keyboard - Aries
Post by: redskull on Fri, 02 May 2014, 08:28:08
hi guys,

so i think most of us drool at those korean customs all the time, but being the guy that likes to tinker around, i tried making one of my own. things started since at the end of last year and was moving slowly as it was a personal side project that i had no intention to rush on. here are some pictures;  :)

machining;

(http://i.imgur.com/KBTG6A4.jpg)

(http://i.imgur.com/OFv4J7l.jpg)

(http://i.imgur.com/XQdf9hQ.jpg)

(http://i.imgur.com/BdtNETu.jpg)

(http://i.imgur.com/6vzOyrE.jpg)

(http://i.imgur.com/eexbnDb.jpg)


after anodizing, plain black;

(http://i.imgur.com/CMBn0rl.jpg)

(http://i.imgur.com/QkrX49w.jpg)

(http://i.imgur.com/Kb4kNoi.jpg)

(http://i.imgur.com/DMlVSsk.jpg)

(http://i.imgur.com/18xvuP9.jpg)


the people at the machining and anodizing place are nice and helpful, but sadly, their final handling of my stuff are left to be desired. there were scratches all over, even after anodizing. there were a few places at the edges where the anodizing actually chipped off.  :-X

so i was not going to waste time arguing and such, and since this was something i looked forward to play around while making, i decided to powdercoat it.


(http://i.imgur.com/ybDXsg0.jpg)

(http://i.imgur.com/HltKIBT.jpg)

(http://i.imgur.com/7s5gWAI.jpg)

(http://i.imgur.com/RiuxduN.jpg)

(http://i.imgur.com/pctaKze.jpg)


again, nothing is without its price. the powdercoating was not perfect too, there were marks left below the arrow cluster. but this time it was not a big deal, since powdercoating can be easily removed and redone compared to anodizing. not too sure about this though, it was what the powdercoating guy said.  :))  the board is satin bronze black, it looks nice and overall, im pleased with everything.

for now, it is still unfinished as a complete keyboard, i'm waiting for the NerD tkl pcb from GON and when it arrives, assembly can start. the board was designed using the A87 pcb family dimensions and of course a few design tweaks of my own.  :cool:

so i welcome any comments and questions from you guys. apologies for potato pictures and special thanks to Photekq for his comments and guides earlier on this build, your help was priceless! i name this keyboard, Aries. cheers!
Title: Re: custom aluminium keyboard - Aries
Post by: CPTBadAss on Fri, 02 May 2014, 08:30:56
Man that looks great....AND YOU INCLUDED MACHINING PORN!! My favorite! Thanks for posting all these pictures! I have a few questions:

Are those Costar Stabilizer holes?

What boards did you base your board on?

What switches do you plan on using in that?

How heavy is that case??


(http://i.imgur.com/OFv4J7l.jpg)

Awww ****. Lube and chips everywhere :P
Title: Re: custom aluminium keyboard - Aries
Post by: Beca on Fri, 02 May 2014, 08:31:41
Looks really good. How much did it cost you total? My dad works the manual side in a machining shop andnim wondering if he could do something like this
Title: Re: custom aluminium keyboard - Aries
Post by: Photekq on Fri, 02 May 2014, 10:04:31
Aww yeah, looks very nice after anodising/powder coating. Happy to see this finished bro :thumb:

@CPT

Holes are for Cherry PCB mount stabilisers, not costar.
Title: Re: custom aluminium keyboard - Aries
Post by: redskull on Fri, 02 May 2014, 10:38:46
Man that looks great....AND YOU INCLUDED MACHINING PORN!! My favorite! Thanks for posting all these pictures! I have a few questions:

Are those Costar Stabilizer holes?

What boards did you base your board on?

What switches do you plan on using in that?

How heavy is that case??


Show Image
(http://i.imgur.com/OFv4J7l.jpg)


Awww ****. Lube and chips everywhere :P
machining porn always gets you eh capt   :D

the board is kinda from a kmac2 and the tek-80, its 23mm thick at the front part, not very heavy at 2.5kgs and i plan on having stock cherry switches. they are just nice as it is i think.

Looks really good. How much did it cost you total? My dad works the manual side in a machining shop andnim wondering if he could do something like this
i think for sure your dad can. the machining and material (6061 alu) is at $310, sandblasting and anodizing $23, powdercoating $9 and a few dollars on screws. i've given them in USD but i paid in MYR since i'm in Malaysia. just to give you the correct currency.

Aww yeah, looks very nice after anodising/powder coating. Happy to see this finished bro :thumb:

@CPT

Holes are for Cherry PCB mount stabilisers, not costar.
thanks bro. honestly i got quite some oohhs and aahhs from the machining guys on your tek-80 when i showed pictures of it as basic ideas.  ;D
Title: Re: custom aluminium keyboard - Aries
Post by: Lastpilot on Fri, 02 May 2014, 10:49:59
Very nice! Any chance of GB production?
Title: Re: custom aluminium keyboard - Aries
Post by: justnits on Fri, 02 May 2014, 11:10:54
holy smoking hot case!  :thumb:
Title: Re: custom aluminium keyboard - Aries
Post by: WinterIsle on Fri, 02 May 2014, 11:35:45
Looks freaking nice  :thumb: . Please do a group buy when my wallet is ready  :)) .
Title: Re: custom aluminium keyboard - Aries
Post by: Zeal on Fri, 02 May 2014, 12:05:46
Ooh, ahh, thanks for the pics! :) you don't hear of many powder coated cases around here. How rough is the surface? Do skin cells get stuck on it, if you were to run your fingers/hand along the surface?
Title: Re: custom aluminium keyboard - Aries
Post by: CPTBadAss on Fri, 02 May 2014, 12:11:04
machining porn always gets you eh capt   :D

the board is kinda from a kmac2 and the tek-80, its 23mm thick at the front part, not very heavy at 2.5kgs and i plan on having stock cherry switches. they are just nice as it is i think.

Cool! What stock Cherry switches?

And yes, I love machining porn, we need more of it on GeekHack :D.
Title: Re: custom aluminium keyboard - Aries
Post by: redskull on Fri, 02 May 2014, 12:26:38
Very nice! Any chance of GB production?

Looks freaking nice  :thumb: . Please do a group buy when my wallet is ready  :)) .
well it crossed my mind a few times, maybe but no promises.  :)

Ooh, ahh, thanks for the pics! :) you don't hear of many powder coated cases around here. How rough is the surface? Do skin cells get stuck on it, if you were to run your fingers/hand along the surface?
the color/material i used has a smooth surface, it is not too sticky like acrylic but smudges do stay behind just a bit if you're sweaty. i would say much like some bicycle parts, you can barely see them and it wipes off easily.

machining porn always gets you eh capt   :D

the board is kinda from a kmac2 and the tek-80, its 23mm thick at the front part, not very heavy at 2.5kgs and i plan on having stock cherry switches. they are just nice as it is i think.

Cool! What stock Cherry switches?

And yes, I love machining porn, we need more of it on GeekHack :D.
eh, i forgot, mx clears. it does feel scratchy but i just like to enjoy how it was made to be. no disrespect to people tuning them though.  ;D
Title: Re: custom aluminium keyboard - Aries
Post by: CPTBadAss on Fri, 02 May 2014, 12:31:50
I'm also a fan of stock Clears. And its *your* keyboard. Put what you want in it!

Thanks again for sharing with us. Can't wait to see it built up!
Title: Re: custom aluminium keyboard - Aries
Post by: geniekid on Fri, 02 May 2014, 13:11:05
What a nice looking case :thumb:

If you had to do it again, would you go with anodization or powder-coating?
Title: Re: custom aluminium keyboard - Aries
Post by: Sifo on Fri, 02 May 2014, 13:15:29
What a sexy plate.
Title: Re: custom aluminium keyboard - Aries
Post by: lotus1109 on Fri, 02 May 2014, 13:18:18
+1 for Group buy and has a name for it :P
Title: Re: custom aluminium keyboard - Aries
Post by: YongJK on Fri, 02 May 2014, 13:19:09
I will be the 2nd.
Title: Re: custom aluminium keyboard - Aries
Post by: agodinhost on Fri, 02 May 2014, 13:30:18
I'm so envy!
GOSH
sexy!
Title: Re: custom aluminium keyboard - Aries
Post by: codyeatworld on Fri, 02 May 2014, 14:15:22
I want one!

Nice work! Love the plate.
Title: Re: custom aluminium keyboard - Aries
Post by: epzy on Fri, 02 May 2014, 14:28:02
Nice mang, too bad about the scratches etc, but still a great looking case! :)
Title: Re: custom aluminium keyboard - Aries
Post by: Acetrak on Fri, 02 May 2014, 14:59:10
Awesome job dude, always great to see DIY projects done thoroughly well. :thumb:
Title: Re: custom aluminium keyboard - Aries
Post by: RabRhee on Fri, 02 May 2014, 15:14:26
+1 for machining porn, and a really great style of case. Very solid look to it, I like that.

Always the finish is the pain. It's about time someone here decided to venture into buckets of acid and wild volts flying around for some in-forum anodizing with tender loving care. I would but the first time our cats knocked over a bucket of acid I am sure someone would complain...
Title: Re: custom aluminium keyboard - Aries
Post by: CPTBadAss on Fri, 02 May 2014, 15:15:11
Not to take this off topic too much, but RabRhee, when we gonna see some machining porn outta you?
Title: Re: custom aluminium keyboard - Aries
Post by: RabRhee on Fri, 02 May 2014, 15:19:43
Not to take this off topic too much, but RabRhee, when we gonna see some machining porn outta you?

HA! There is professional porn, then there is amateur porn, and then there is shaky-cam at midnight of a toothless old crone giving a hand job behind the bus-shelter. Then theres my machining porn just below that :D  (So probably never - sorry :))
Title: Re: custom aluminium keyboard - Aries
Post by: CPTBadAss on Fri, 02 May 2014, 15:20:20
Now I have a sad :(. I've enjoyed the work you've put up so far.

Anyways, sorry for the derail :D
Title: Re: custom aluminium keyboard - Aries
Post by: mkawa on Fri, 02 May 2014, 18:09:30
we have a fantastic powdercoater in iowa, if you want your finishing done right. your coater was right. it's much easier to remove powder paint (it's just a polyester copolymer melted evenly onto your part) than it is to remove an oxider layer.

check out the panavise group buy to see a sample of rainbow's work.
Title: Re: custom aluminium keyboard - Aries
Post by: redskull on Fri, 02 May 2014, 19:34:02
What a nice looking case :thumb:

If you had to do it again, would you go with anodization or powder-coating?
well the powdercoating was meant to cover the problems from the anodizing at the first place. now that its done, i think powdercoating is very durable and nice and if there is any future boards im making, i would seriously consider powdercoating it instead.

@Sifo it would be better if it was pink huh.  :p

@lotus1109 @YongJK HAOs like you guys don't need my noob casing.  :-[

@agodinhost @Acetrak @epzy @RabRhee thanks for the kind words guys. if i could find a better machining and coloring place, a gb might just be on. but no promises though! i would honestly be lost in doing gb's especially involving international buyers. :)

@codyeatworld the plate turned out nice except for scratches too.  :-X

we have a fantastic powdercoater in iowa, if you want your finishing done right. your coater was right. it's much easier to remove powder paint (it's just a polyester copolymer melted evenly onto your part) than it is to remove an oxider layer.

check out the panavise group buy to see a sample of rainbow's work.
oh wow, nice job on the panavises. my current powdercoater is quite rough on his works, but shipping to and from the US on my side would sink everything in costing i guess.  :))
Title: Re: custom aluminium keyboard - Aries
Post by: mkawa on Fri, 02 May 2014, 20:28:07
yah, EMS shipping is going to kill that one :(
Title: Re: custom aluminium keyboard - Aries
Post by: HoffmanMyster on Fri, 02 May 2014, 20:35:10
VERY nicely done!!  Awesome work.   :thumb:

Very jealous of how it turned out.
Title: Re: custom aluminium keyboard - Aries
Post by: Sifo on Fri, 02 May 2014, 20:38:23
@Sifo it would be better if it was pink huh.  :p

Well... yes :D
Title: Re: custom aluminium keyboard - Aries
Post by: justnits on Fri, 02 May 2014, 21:34:45
@Sifo it would be better if it was pink huh.  :p

Well... yes :D

+1 for pink!
Title: Re: custom aluminium keyboard - Aries
Post by: OverKill on Fri, 02 May 2014, 23:09:11
What size radius did you put in the corner of the square holes for the plate? They look pretty large and the tolerance on the mx swit chess pretty tiny comparatively
Title: Re: custom aluminium keyboard - Aries
Post by: redskull on Sat, 03 May 2014, 03:17:29
VERY nicely done!!  Awesome work.   :thumb:

Very jealous of how it turned out.
thanks sir. its not perfectly perfect, better qc should have make things better. but yeah, overall it is quite good for me at least.  :)

What size radius did you put in the corner of the square holes for the plate? They look pretty large and the tolerance on the mx swit chess pretty tiny comparatively
i'm not sure, the switch holes drawing were taken from some open-source drawings i got at kbdmania. i tried fitting some switches, it was tight but it fits OK.
Title: Re: custom aluminium keyboard - Aries
Post by: CommonCurt on Sat, 03 May 2014, 03:40:11
hi guys,

so i think most of us drool at those korean customs all the time, but being the guy that likes to tinker around, i tried making one of my own. things started since at the end of last year and was moving slowly as it was a personal side project that i had no intention to rush on. here are some pictures;  :)

machining;

Show Image
(http://i.imgur.com/KBTG6A4.jpg)


Show Image
(http://i.imgur.com/OFv4J7l.jpg)


Show Image
(http://i.imgur.com/XQdf9hQ.jpg)


Show Image
(http://i.imgur.com/BdtNETu.jpg)


Show Image
(http://i.imgur.com/6vzOyrE.jpg)


Show Image
(http://i.imgur.com/eexbnDb.jpg)



after anodizing, plain black;

Show Image
(http://i.imgur.com/CMBn0rl.jpg)


Show Image
(http://i.imgur.com/QkrX49w.jpg)


Show Image
(http://i.imgur.com/Kb4kNoi.jpg)


Show Image
(http://i.imgur.com/DMlVSsk.jpg)


Show Image
(http://i.imgur.com/18xvuP9.jpg)



the people at the machining and anodizing place are nice and helpful, but sadly, their final handling of my stuff are left to be desired. there were scratches all over, even after anodizing. there were a few places at the edges where the anodizing actually chipped off.  :-X

so i was not going to waste time arguing and such, and since this was something i looked forward to play around while making, i decided to powdercoat it.


Show Image
(http://i.imgur.com/ybDXsg0.jpg)


Show Image
(http://i.imgur.com/HltKIBT.jpg)


Show Image
(http://i.imgur.com/7s5gWAI.jpg)


Show Image
(http://i.imgur.com/RiuxduN.jpg)


Show Image
(http://i.imgur.com/pctaKze.jpg)



again, nothing is without its price. the powdercoating was not perfect too, there were marks left below the arrow cluster. but this time it was not a big deal, since powdercoating can be easily removed and redone compared to anodizing. not too sure about this though, it was what the powdercoating guy said.  :))  the board is satin bronze black, it looks nice and overall, im pleased with everything.

for now, it is still unfinished as a complete keyboard, i'm waiting for the NerD tkl pcb from GON and when it arrives, assembly can start. the board was designed using the A87 pcb family dimensions and of course a few design tweaks of my own.  :cool:

so i welcome any comments and questions from you guys. apologies for potato pictures and special thanks to Photekq for his comments and guides earlier on this build, your help was priceless! i name this keyboard, Aries. cheers!

My hat off to you Sir.  Badass :thumb:   
Title: Re: custom aluminium keyboard - Aries
Post by: redskull on Sun, 04 May 2014, 06:41:51
hi guys,

so i think most of us drool at those korean customs all the time, but being the guy that likes to tinker around, i tried making one of my own. things started since at the end of last year and was moving slowly as it was a personal side project that i had no intention to rush on. here are some pictures;  :)

machining;

Show Image
(http://i.imgur.com/KBTG6A4.jpg)


Show Image
(http://i.imgur.com/OFv4J7l.jpg)


Show Image
(http://i.imgur.com/XQdf9hQ.jpg)


Show Image
(http://i.imgur.com/BdtNETu.jpg)


Show Image
(http://i.imgur.com/6vzOyrE.jpg)


Show Image
(http://i.imgur.com/eexbnDb.jpg)



after anodizing, plain black;

Show Image
(http://i.imgur.com/CMBn0rl.jpg)


Show Image
(http://i.imgur.com/QkrX49w.jpg)


Show Image
(http://i.imgur.com/Kb4kNoi.jpg)


Show Image
(http://i.imgur.com/DMlVSsk.jpg)


Show Image
(http://i.imgur.com/18xvuP9.jpg)



the people at the machining and anodizing place are nice and helpful, but sadly, their final handling of my stuff are left to be desired. there were scratches all over, even after anodizing. there were a few places at the edges where the anodizing actually chipped off.  :-X

so i was not going to waste time arguing and such, and since this was something i looked forward to play around while making, i decided to powdercoat it.


Show Image
(http://i.imgur.com/ybDXsg0.jpg)


Show Image
(http://i.imgur.com/HltKIBT.jpg)


Show Image
(http://i.imgur.com/7s5gWAI.jpg)


Show Image
(http://i.imgur.com/RiuxduN.jpg)


Show Image
(http://i.imgur.com/pctaKze.jpg)



again, nothing is without its price. the powdercoating was not perfect too, there were marks left below the arrow cluster. but this time it was not a big deal, since powdercoating can be easily removed and redone compared to anodizing. not too sure about this though, it was what the powdercoating guy said.  :))  the board is satin bronze black, it looks nice and overall, im pleased with everything.

for now, it is still unfinished as a complete keyboard, i'm waiting for the NerD tkl pcb from GON and when it arrives, assembly can start. the board was designed using the A87 pcb family dimensions and of course a few design tweaks of my own.  :cool:

so i welcome any comments and questions from you guys. apologies for potato pictures and special thanks to Photekq for his comments and guides earlier on this build, your help was priceless! i name this keyboard, Aries. cheers!

My hat off to you Sir.  Badass :thumb:
thanks a lot for that kind Sir.  :)
Title: Re: custom aluminium keyboard - Aries
Post by: nubbinator on Tue, 06 May 2014, 20:33:01
I can't wait to see how this turns out when it's done.  It's looking awesome so far.  I really need to learn CAD.
Title: Re: custom aluminium keyboard - Aries
Post by: redskull on Wed, 07 May 2014, 00:05:40
I can't wait to see how this turns out when it's done.  It's looking awesome so far.  I really need to learn CAD.
thanks nubs. i had some help with the cad files especially on making the angled bottom part. as of today, the board is at another powdercoating place, waiting for a quotation on a much much better powdercoating job for it.  :)
Title: Re: custom aluminium keyboard - Aries
Post by: kekkon on Wed, 07 May 2014, 00:24:42
Bow to the master redskull, please accept my knees for this beauty.
Title: Re: custom aluminium keyboard - Aries
Post by: ntw on Thu, 24 July 2014, 05:00:32
nice job done! please roger when your groupbuy is ready :thumb:
Title: Re: custom aluminium keyboard - Aries
Post by: juDas_iScariot on Thu, 24 July 2014, 15:28:04
Nice job Ai... Smexy keyboard.
Title: Re: custom aluminium keyboard - Aries
Post by: redskull on Thu, 24 July 2014, 16:52:52
nice job done! please roger when your groupbuy is ready :thumb:

Nice job Ai... Smexy keyboard.

thanks guys. it was hard work.  :)