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Where exactly are the mold lines? I don't want to screw up my switches
On the slider. Specifically the sides that contact the rails in the lower case. There are vertical mold lines on the far outside edges and horizontal ones which go from the "bump" side to the part that goes into the rail. These are the critical ones. On my latest build I have shaved these areas with a scalpel, but I have not put keycaps on the resulting switches yet, so it's hard to tell if there's much improvement, although they do seem at least a bit smoother (could just be wishful thinking at this stage, though). At worst you could put extra scratches on the slider, but they should all smooth out with use. Shaving the side edges from top to bottom and extending the movement past the bottom edge also smooths off the bottom edge a little.
I noticed that on most of the sliders from a new G80 the side mold lines do not protrude, but the edges are actually a little concave and the bottom edges are very sharp. The horizontal mold line usually has the upper part sticking out just a hair and sometimes the line itself is protruding. It's hard to tell which part contributes to the scratchiness most, could even be the rails in the lower case or a too sharp bottom edge on the slider, but at least having one part as smooth as possible to start out is better than leaving them stock. If I find some time I will use one switch as a tester, shaving different parts and testing which creates the biggest improvement in smoothness. Hopefully I can find the quickest way to artificially "wear in" new MX switches.
I think my unshaved KBT Pure switches may finally be getting smooth after almost a year of daily use (at least the E, T and spacebar switches
). Number row are still "scratchy"... sigh. If my new switches feel better I will shave the sliders in most of my old switches.
If you have can work out which of your switches are the worst offenders, you can put them in order of use (SPC e t a o i n s r h l d c u m f g p y w ENT b , . v k - " _ ' x ) ( ; 0 j 1 q = 2 : z / * ! ? $ 3 5 > { } 4 9 [ ] 8 6 7 \ + | & < % @ # ^ ` ~) so that the most used keys have the scratchiest switches and will wear the quickest.