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Author Topic: [IC] Milled DSA Caps  (Read 4936 times)

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Offline NZcaps

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[IC] Milled DSA Caps
« on: Wed, 25 July 2018, 15:44:48 »
These are our latest DSA Caps!
Been working on them for a long time and they are finally ready for production.
They are made from Marine Grade aluminum so they won't tarnish.

These have a high polish finish but we think a brushed finish is going to work better for finger prints. What do you guys think?

We are going to put them up for sale once we have a decent stock pile (Don't want people to have to wait with a group buy). It would be great to get an idea of who would be interested.

Cheers
NZ Caps


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Offline xondat

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Re: [IC] Milled DSA Caps
« Reply #1 on: Wed, 25 July 2018, 16:09:52 »
The edges of the top surface don't look great. Do you have a picture next to a plastic DSA cap?
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Offline NZcaps

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Re: [IC] Milled DSA Caps
« Reply #2 on: Wed, 25 July 2018, 16:20:45 »
What do you mean "don't look great" ? The edges are blended with the two separate wave patterns on the surface. Technical very difficult to do. Maybe the perspective is confusing.
Quote from: xondat on Wed, 25 July 2018, 16:09:52
The edges of the top surface don't look great. Do you have a picture next to a plastic DSA cap?

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Offline Techno Trousers

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Re: [IC] Milled DSA Caps
« Reply #3 on: Wed, 25 July 2018, 17:27:01 »
It may be the perspective, but it looks like there are ridges across the top surface, and the ridges cause some of the top edges to look wavy from the side.
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Offline ProtonDecay

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Re: [IC] Milled DSA Caps
« Reply #4 on: Wed, 25 July 2018, 17:56:05 »
Go brushed. Polished aluminum will be scratched up simply from being looked at, much less handled and used.

Is there a way to scale the production in a way where we can fill a 60% with them for under a couple of hundred bucks?
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Offline M

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Re: [IC] Milled DSA Caps
« Reply #5 on: Wed, 25 July 2018, 23:07:33 »
Interested. My one gripe w/ dsa caps has always been how thin they are, so this should solve that problem.
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Offline redleaf

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Re: [IC] Milled DSA Caps
« Reply #6 on: Wed, 25 July 2018, 23:08:32 »
These look really nice
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Offline JianYang

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Re: [IC] Milled DSA Caps
« Reply #7 on: Thu, 26 July 2018, 03:11:34 »
Brushed or perhaps blasted would be nicer.

Man these look so expensive to machine. Especially the mount. You could be making injection molding dies... Do you have any indication on price?
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Offline xondat

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Re: [IC] Milled DSA Caps
« Reply #8 on: Thu, 26 July 2018, 05:13:57 »
Quote from: NZcaps on Wed, 25 July 2018, 16:20:45
What do you mean "don't look great" ? The edges are blended with the two separate wave patterns on the surface. Technical very difficult to do. Maybe the perspective is confusing.
Quote from: xondat on Wed, 25 July 2018, 16:09:52
The edges of the top surface don't look great. Do you have a picture next to a plastic DSA cap?

Sent from my Pixel 2 using Tapatalk

What Techno said.
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Offline NZcaps

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Re: [IC] Milled DSA Caps
« Reply #9 on: Thu, 26 July 2018, 05:28:27 »
,
« Last Edit: Thu, 26 July 2018, 05:32:51 by NZcaps »
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Offline NZcaps

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Re: [IC] Milled DSA Caps
« Reply #10 on: Thu, 26 July 2018, 05:32:05 »
Quote from: xondat on Thu, 26 July 2018, 05:13:57
Quote from: NZcaps on Wed, 25 July 2018, 16:20:45
What do you mean "don't look great" ? The edges are blended with the two separate wave patterns on the surface. Technical very difficult to do. Maybe the perspective is confusing.
Quote from: xondat on Wed, 25 July 2018, 16:09:52
The edges of the top surface don't look great. Do you have a picture next to a plastic DSA cap?

Sent from my Pixel 2 using Tapatalk

What Techno said.
Ha Ha !
That is the design!
The "ridges" are a tight wave vector going across the tip of the larger wave vector.
The edges are a smooth curve from a plan view but have a wave from the side view.
Must be the perspective of the pic.
Take a closer look.

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« Last Edit: Thu, 26 July 2018, 05:41:09 by NZcaps »
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Offline NZcaps

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Re: [IC] Milled DSA Caps
« Reply #11 on: Thu, 26 July 2018, 05:33:30 »
Thanks redleaf!
Quote from: redleaf on Wed, 25 July 2018, 23:08:32
These look really nice

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Offline NZcaps

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Re: [IC] Milled DSA Caps
« Reply #12 on: Thu, 26 July 2018, 05:35:25 »
We are machining them ourselves so it's fun.
They are going to be around the same price as artisans. We have to figure out discounts for full sets.
Quote from: JianYang on Thu, 26 July 2018, 03:11:34
Brushed or perhaps blasted would be nicer.

Man these look so expensive to machine. Especially the mount. You could be making injection molding dies... Do you have any indication on price?

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Offline NZcaps

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Re: [IC] Milled DSA Caps
« Reply #13 on: Thu, 26 July 2018, 05:36:23 »
Cheers. These are thick as!
Quote from: M on Wed, 25 July 2018, 23:07:33
Interested. My one gripe w/ dsa caps has always been how thin they are, so this should solve that problem.

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Offline NZcaps

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Re: [IC] Milled DSA Caps
« Reply #14 on: Thu, 26 July 2018, 05:39:30 »
Very possible. We are doing it on our own machine which makes it more economical and we are working on 3d printed stems. The 3d printing makes them more flexible for different styles of keys as well as quicker to machine
Quote from: ProtonDecay on Wed, 25 July 2018, 17:56:05
Go brushed. Polished aluminum will be scratched up simply from being looked at, much less handled and used.

Is there a way to scale the production in a way where we can fill a 60% with them for under a couple of hundred bucks?

Sent from my Pixel 2 using Tapatalk
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Offline Kerasan

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  • Location: Italy
Re: [IC] Milled DSA Caps
« Reply #15 on: Thu, 26 July 2018, 07:32:29 »
some color? is it possible to anodize them?

KMK Labs.
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Offline Vulcan

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Re: [IC] Milled DSA Caps
« Reply #16 on: Thu, 26 July 2018, 23:01:08 »
Is it possible to make a full keyset of those?

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Offline NZcaps

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Re: [IC] Milled DSA Caps
« Reply #17 on: Thu, 26 July 2018, 23:27:49 »
We have a full ergodox done! Working on the Planck set
Quote from: Vulcan on Thu, 26 July 2018, 23:01:08
Is it possible to make a full keyset of those?

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Sent from my Pixel 2 using Tapatalk

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Offline NZcaps

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Re: [IC] Milled DSA Caps
« Reply #18 on: Tue, 16 October 2018, 04:09:17 »
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Offline NZcaps

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Re: [IC] Milled DSA Caps
« Reply #19 on: Tue, 16 October 2018, 04:10:17 »
Quote from: JianYang on Thu, 26 July 2018, 03:11:34
Brushed or perhaps blasted would be nicer.

Man these look so expensive to machine. Especially the mount. You could be making injection molding dies... Do you have any indication on price?

Selling the first batch at $30 + pp
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Offline Volsairine

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Re: [IC] Milled DSA Caps
« Reply #20 on: Thu, 18 October 2018, 02:12:26 »
These are very creative! Awesome to see. Perhaps after I get this new job, I'll be able to pick one up!
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Offline vewy_nice

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  • Location: NH, USA
Re: [IC] Milled DSA Caps
« Reply #21 on: Thu, 18 October 2018, 13:20:43 »
I really wish these could come in SA profile :o
I don't own any DSA keysets...
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Offline NZcaps

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Re: [IC] Milled DSA Caps
« Reply #22 on: Thu, 18 October 2018, 14:55:38 »
Working on a load of new profiles at the minute!
Quote from: vewy_nice on Thu, 18 October 2018, 13:20:43
I really wish these could come in SA profile :o
I don't own any DSA keysets...

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