Author Topic: How to Make Plate Own with Acrylic?  (Read 7483 times)

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Offline yasuo

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How to Make Plate Own with Acrylic?
« on: Tue, 03 September 2013, 02:21:08 »
Inspiring thread

The LongCat Project
http://geekhack.org/index.php?topic=43788.30
Another DIY split keyboard
http://geekhack.org/index.php?topic=42577.0;topicseen
I want make patw own

1.How to holes box exatcly
a.What tools are used to perforate it?
2.exact size of the hole that box? spacing.etc

Thank you very much
« Last Edit: Tue, 03 September 2013, 10:47:58 by yasuo »
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Offline yasuo

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Re: How to Make Plate with Acrylic?
« Reply #1 on: Tue, 03 September 2013, 10:37:23 »
Finally,Thanks soarer for approval :thumb:
HELP ME! Sir ;D
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Offline CPTBadAss

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Re: How to Make Plate with Acrylic?
« Reply #2 on: Tue, 03 September 2013, 10:42:35 »

1.How to holes box exatcly
a.What tools are used to perforate it?
2.exact size of the hole that box? spacing.etc

a) Laser cutter typically
2) Size of each hole is shown in the Simple Questions thread. I'm not sure about the spacing between each switch but that might be in the CAD Resources thread.

Offline damorgue

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Re: How to Make Plate with Acrylic?
« Reply #3 on: Tue, 03 September 2013, 10:43:54 »
They are spaced 19.05mm apart center to center.

Offline CPTBadAss

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Re: How to Make Plate with Acrylic?
« Reply #4 on: Tue, 03 September 2013, 10:46:17 »
You're so handsome damorgue, thanks.

Offline yasuo

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Re: How to Make Plate with Acrylic?
« Reply #5 on: Tue, 03 September 2013, 10:50:08 »
a) Laser cutter typically
2) Size of each hole is shown in the Simple Questions thread. I'm not sure about the spacing between each switch but that might be in the CAD Resources thread.
Sorry,sorry(i forgot edited the thread), i mean,make own with acrylic
1.How to holes box exatcly
a.What tools are used to perforate it?

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Offline CPTBadAss

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Re: How to Make Plate Own with Acrylic?
« Reply #6 on: Tue, 03 September 2013, 10:51:30 »
What are you asking exactly? Looks like you're asking the same questions I just answered...

Offline yasuo

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Re: How to Make Plate Own with Acrylic?
« Reply #7 on: Tue, 03 September 2013, 11:03:00 »
You answer with cutting laser
where buy tool it,whether it own/or pabric(production)?

How to Make Plate Own with Acrylic?
1.How to holes box exatcly
a.and tools are used to perforate it/cutting it?
« Last Edit: Tue, 03 September 2013, 11:05:01 by yasuo »
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Offline CPTBadAss

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Re: How to Make Plate Own with Acrylic?
« Reply #8 on: Tue, 03 September 2013, 11:09:35 »
Laser cutting machines aren't cheap, the cheapest I'm seeing is around $3000. Most likely you'll have to go find a machine shop that has one and have them cut it for you. Lasers can cut the holes in the plate and then cut the plate to the proper dimension.

How to Make Plate Own with Acrylic?
1.How to holes box exatcly
a.and tools are used to perforate it/cutting it?

Yet again, your second question isn't making sense, to the best of my understanding, I already answered it. I don't understand what you mean by "how to holes box exactly?" Does that mean how to cut them? Or how the holes are patterned? Or what?

Offline ITzNybble

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Re: How to Make Plate Own with Acrylic?
« Reply #9 on: Tue, 03 September 2013, 11:10:21 »
I think he wants to know if there is a way to make one at home with something besides a laser cutter.
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Offline yasuo

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Re: How to Make Plate Own with Acrylic?
« Reply #10 on: Tue, 03 September 2013, 11:16:54 »
Laser cutting machines aren't cheap, the cheapest I'm seeing is around $3000. Most likely you'll have to go find a machine shop that has one and have them cut it for you. Lasers can cut the holes in the plate and then cut the plate to the proper dimension.

How to Make Plate Own with Acrylic?
1.How to holes box exatcly
a.and tools are used to perforate it/cutting it?

Yet again, your second question isn't making sense, to the best of my understanding, I already answered it. I don't understand what you mean by "how to holes box exactly?" Does that mean how to cut them? Or how the holes are patterned? Or what?
3000$ :-\ any other tools more cheaper though manual
sorry again
i mean, how to cut them,shaped box?
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Offline Photekq

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Re: How to Make Plate Own with Acrylic?
« Reply #11 on: Tue, 03 September 2013, 11:20:14 »
I don't think you're gonna have a very fun time trying to make it without a CNC machine or laser cutter.
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Offline ITzNybble

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Re: How to Make Plate Own with Acrylic?
« Reply #12 on: Tue, 03 September 2013, 11:20:46 »
I don't think you're gonna have a very fun time trying to make it without a CNC machine or laser cutter.

Agree ^^
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Offline CPTBadAss

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Re: How to Make Plate Own with Acrylic?
« Reply #13 on: Tue, 03 September 2013, 11:20:56 »
sorry again
i mean, how to cut them,shaped box?

I'm still unsure what you mean by "them" but if you're just making a plate, you can either cut it with a laser cutter, or mill it with a mill controlled by CNC or by hand. You can shape the plate itself and cut out the holes with the same tools.

You can build your own 3 axis mill but it won't be cheap either; will cost a lot of time and money. I doubt you'll get a plate that will work with hand tools.

I fully agree with what Photekq said. And *please* try and be specific and concise with what you're asking. It will help you get your answers faster.

Offline yasuo

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Re: How to Make Plate Own with Acrylic?
« Reply #14 on: Tue, 03 September 2013, 11:33:59 »
quote author=Photekq link=topic=48016.msg1026859#msg1026859 date=1378225214]
I don't think you're gonna have a very fun time trying to make it without a CNC machine or laser cutter.
[/quote]
sorry again
i mean, how to cut them,shaped box?

I'm still unsure what you mean by "them" but if you're just making a plate, you can either cut it with a laser cutter, or mill it with a mill controlled by CNC or by hand. You can shape the plate itself and cut out the holes with the same tools.

You can build your own 3 axis mill but it won't be cheap either; will cost a lot of time and money. I doubt you'll get a plate that will work with hand tools.

I fully agree with what Photekq said. And *please* try and be specific and concise with what you're asking. It will help you get your answers faster.
Thank you very much sir
yes for it,i l will learn again maybe :rolleyes:
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Offline yasuo

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Re: How to Make Plate Own with Acrylic?
« Reply #15 on: Tue, 03 September 2013, 11:35:21 »
I don't think you're gonna have a very fun time trying to make it without a CNC machine or laser cutter.
i inspered phiripj he make own i see!,
i want ask he,but he never online it seems
sorry again
i mean, how to cut them,shaped box?

I'm still unsure what you mean by "them" but if you're just making a plate, you can either cut it with a laser cutter, or mill it with a mill controlled by CNC or by hand. You can shape the plate itself and cut out the holes with the same tools.

You can build your own 3 axis mill but it won't be cheap either; will cost a lot of time and money. I doubt you'll get a plate that will work with hand tools.

I fully agree with what Photekq said. And *please* try and be specific and concise with what you're asking. It will help you get your answers faster.
Thank you very much sir
yes for it,i l will learn again maybe :rolleyes:
« Last Edit: Tue, 03 September 2013, 11:37:35 by yasuo »
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Offline damorgue

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Re: How to Make Plate Own with Acrylic?
« Reply #16 on: Tue, 03 September 2013, 12:00:19 »
It will be VERY difficult and practically impossible to cut a plate with a hand tool. If you have access to a manual mill where you turn wheels, it won't be as hard but it will remain freakishly tedious to the point where the average human  would die from boredom before having cut half the holes.

You pretty much need a CNC laser cutter. A CNC waterjet cutter will suffice and a CNC mill is also able to do it but not as easily. I recommend you to draw it digitally, have someone take a look at it and then order it at a shop which cuts things for you.

Offline CommunistWitchDr

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Re: How to Make Plate Own with Acrylic?
« Reply #17 on: Tue, 03 September 2013, 12:14:31 »
I don't see why it would be impossible to make a plate with hand tools. Tedious as hell, but totally possible. Get extremely accurate measurement tools (you're gonna want to measure to something like a tenth of a millimeter) and fine blades and spend enough time on each hole to make it perfect. Honestly it's possible that if you just worked a minimum wage job during the time you were hand making the plate you could afford a laser cutter, and even if it's WAY faster (I'm talking exponentially faster here) than I'm thinking it would still be enough to pay someone else to cut it.

Offline CPTBadAss

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Re: How to Make Plate Own with Acrylic?
« Reply #18 on: Tue, 03 September 2013, 12:18:20 »
It's not impossible to do it by hand; just a royal pain in the ass and super tedious.

Offline TheFlyingRaccoon

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Re: How to Make Plate Own with Acrylic?
« Reply #19 on: Tue, 03 September 2013, 15:24:14 »
Pololu is what you're looking for. They offer very cheap laser cutting and nice variety of materials and colors.
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Offline tufty

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Re: How to Make Plate Own with Acrylic?
« Reply #20 on: Wed, 11 September 2013, 14:55:53 »
Laser cutting's not the only solution.  Waterjet cutting is pretty good, too.

Offline ITzNybble

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Re: How to Make Plate Own with Acrylic?
« Reply #21 on: Wed, 11 September 2013, 15:03:56 »
what about a Dye grinder get a sheet and start shaving away, take forever but technically possible.
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Offline MOZ

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Re: How to Make Plate Own with Acrylic?
« Reply #22 on: Wed, 11 September 2013, 22:11:25 »
I would also recommend using AcidFire's custom acrylic service.

As for design related stuff the CAD resources thread has the template files, the spacing between the keys depends on the size of the two keys.