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geekhack Community => Keyboards => Topic started by: dsjbirch on Tue, 05 July 2011, 23:35:29

Title: Has anyone made their own case?
Post by: dsjbirch on Tue, 05 July 2011, 23:35:29
I want to build an ergonomic keyboard from scratch. I've looked around briefly for other similar projects but haven't found any. A search for custom keyboard cases on Google was unfruitful, I'm not interested in piano.
Title: Has anyone made their own case?
Post by: False_Dmitry_II on Wed, 06 July 2011, 04:52:34
I don't actually know.

I do know that the skillset would be exactly the same as people who build custom (sometimes compact, sometimes not) computer cases. You know, like the gaming capable PC in an xbox 1 case or other such mods. You could look up how to do that sort of thing and go from there.
Title: Has anyone made their own case?
Post by: CeeSA on Wed, 06 July 2011, 05:04:00
iirc in this wonderful mod http://geekhack.org/showwiki.php?title=Island:6292 (http://geekhack.org/showwiki.php?title=Island:6292)
shapeways/ (http://www.shapeways.com/)  makes a superb case
Title: Has anyone made their own case?
Post by: vils on Wed, 06 July 2011, 05:05:36
Quote from: False_Dmitry_II;374437
I do know that the skillset would be exactly the same as people who build custom (sometimes compact, sometimes not) computer cases. You know, like the gaming capable PC in an xbox 1 case or other such mods.
You mean something like this (http://forums.bit-tech.net/showthread.php?t=172779)? (shameless self-promotion)
Title: Has anyone made their own case?
Post by: Pylon on Wed, 06 July 2011, 06:40:42
Well, there's a lot of different materials and approaches to making a case. Some people here have CNC/3D printed cases. I also can't see why you can't make them out of sheet ABS/acrylic/metal/fiberglass or what not. I've had idle musings on building a split Monterey keyboard with an ABS case made out of thick sheet.
Title: Has anyone made their own case?
Post by: Findecanor on Wed, 06 July 2011, 11:41:40
You could use existing cases and modify them, you could cut pieces of sheet plastic and glue them together. Sheet metal or wood are other options. There are a few examples in the modifications forum.
Title: Has anyone made their own case?
Post by: Daniel Beaver on Wed, 06 July 2011, 12:01:57
Lots of options. You can CNC it out of metal or plastic. You can use a 3D printer. You can hammer together sheet metal. You can build it from layered plastic sheeting. You can cut it out of wood.

The main technique that is out of reach of the amateur is injection molding, the method manufacturers use.
Title: Has anyone made their own case?
Post by: False_Dmitry_II on Wed, 06 July 2011, 13:24:08
Quote from: vils;374442
You mean something like this (http://forums.bit-tech.net/showthread.php?t=172779)? (shameless self-promotion)

 

Yes, precisely. Although generally plastics are used for cases and not metals. But it could certainly be done.
Title: Has anyone made their own case?
Post by: dsjbirch on Wed, 06 July 2011, 14:50:47
Quote from: False_Dmitry_II;374437
I don't actually know.

I do know that the skillset would be exactly the same as people who build custom (sometimes compact, sometimes not) computer cases. You know, like the gaming capable PC in an xbox 1 case or other such mods. You could look up how to do that sort of thing and go from there.

I had thought about that too, I saw some great tips on airbrushing cases, mainly focused on details for cars and motorbikes, though somewhere on youtube a full explanation was given on transferring the technique to a pc case. Also mentioned somewhere on youtube was a technique where an image is first printed on a laserjet and placed on the base coat, then covered with a clear coat to give the effect that it was painted on. I think the example was dollar bills.
Title: Has anyone made their own case?
Post by: dsjbirch on Wed, 06 July 2011, 14:54:17
Quote from: CeeSA;374441
iirc in this wonderful mod http://geekhack.org/showwiki.php?title=Island:6292 (http://geekhack.org/showwiki.php?title=Island:6292)
shapeways/ (http://www.shapeways.com/)  makes a superb case

That looks sweet. 3d printing from shapeways makes an awesome looking case. bet it cost a bit though. keys look like their placed kinda like what I imagine mine'll look like. Mine'll be in two parts tho.
Title: Has anyone made their own case?
Post by: dsjbirch on Wed, 06 July 2011, 14:55:50
Quote from: Daniel Beaver;374643
Lots of options. You can CNC it out of metal or plastic. You can use a 3D printer. You can hammer together sheet metal. You can build it from layered plastic sheeting. You can cut it out of wood.

The main technique that is out of reach of the amateur is injection molding, the method manufacturers use.

 
What's cnc?
Title: Has anyone made their own case?
Post by: dsjbirch on Wed, 06 July 2011, 14:57:16
Quote from: vils;374442
You mean something like this (http://forums.bit-tech.net/showthread.php?t=172779)? (shameless self-promotion)

How come you got sponsorship from intel, microsoft etc.
Title: Has anyone made their own case?
Post by: Daniel Beaver on Wed, 06 July 2011, 15:03:54
Quote from: dsjbirch;374735
What's cnc?

It stands for computer numerical control, but what it is usually referring to are automatic machine tools. It gives you a lot tighter control over the machining process, and they are fairly common even in small machine shops.
Title: Has anyone made their own case?
Post by: alaricljs on Wed, 06 July 2011, 15:13:35
Quote from: dsjbirch;374728
Also mentioned somewhere on youtube was a technique where an image is first printed on a laserjet and placed on the base coat, then covered with a clear coat to give the effect that it was painted on.

That's usually called water slide decals if you want to be able to google it.
 
Quote from: dsjbirch;374738
How come you got sponsorship from intel, microsoft etc.

Where do you see him having any sponsorship?
Title: Has anyone made their own case?
Post by: dsjbirch on Wed, 06 July 2011, 15:33:49
Quote from: alaricljs;374748
Where do you see him having any sponsorship?

http://forums.bit-tech.net/showthread.php?t=172779&page=3 post #55 near the bottom.
Title: Has anyone made their own case?
Post by: alaricljs on Wed, 06 July 2011, 16:33:09
Wow, check that out....