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geekhack Community => Keyboards => Topic started by: awhitedev on Thu, 06 November 2014, 10:56:55

Title: Costar Stabs and Thick PBT Keycaps
Post by: awhitedev on Thu, 06 November 2014, 10:56:55
I've googled and searched this forum a lot and I still can't seem to find a solution to my problem.

I purchased some Leopold Thick PBT keycaps from ebay that I want to use on my QFR... and they are indeed very thick. The problem I'm having is that on most of the costar stabilized keys I'm having a problem with the costar wire rubbing against the inside wall of the keycap when the key is fully depressed. ASAIK it's only rubbing on the bump of the wire that goes over the switch.

A few people on other threads recommended:


Does anyone have any recommendations? I'm kind of at a loss.  :p
Title: Re: Costar Stabs and Thick PBT Keycaps
Post by: yomammary on Thu, 06 November 2014, 13:11:48
I sanded mine lightly, didn't break them but you need to be careful and test a lot until they feel good.
Title: Re: Costar Stabs and Thick PBT Keycaps
Post by: Oobly on Thu, 06 November 2014, 14:14:40
Sell the QFR and buy a KUL?  ;)

As I see it you have 2 options:
1. Sand the inside of the caps.
2. Do some wire bending. It's a little tricky to get right but you may be able to straighten out the "bump" in the wire by flattening the bends a bit just enough so it still clears the switch, but also doesn't foul the inside of the cap. AFAIK it shouldn't need to also be shortened afterwards like Cherry stab wires would unless the inward-facing pieces are really short, but it may become a bit more rattly.
Title: Re: Costar Stabs and Thick PBT Keycaps
Post by: skuko on Fri, 07 November 2014, 03:39:55
you know, this is quite funny. when i first tried the thick imsto pbt caps on my filco, i had the same problem. for some weird reason, when i used a masking tape on the stabilizer inserts, it doesn't happen anymore.

i can't say why, because i don't see under the caps, but my guess is that the masking tape is keeping the stab insert from going all the way in by a fraction of a milimeter and that creates the necessary clearance for the stabilizer wire.

anyhow, it's quite ok now on both shift keys and enter key. never had a problem on the backspace.

this is using mx blacks and reds. haven't tested it on tactile switches yet...

edit: this goes for cherry profile caps, i don't think you would have a problem with OEM or DCS at all. on the other hand, the only PBT OEM caps i know are vortex.
Title: Re: Costar Stabs and Thick PBT Keycaps
Post by: awhitedev on Sat, 08 November 2014, 20:03:25
Thanks for input guys. I ended up sanding...

The two shfit keys ended up being the worst.. I had to sand it down quite a bit before it felt any good.

Also, for some reason, the rubbing felt worse on on a clear stem. It would get really stuck on bottoming out. Reds and/or browns actually felt the best with minimal sanding.

Backspace and enter weren't so bad.. I only had to sand a very small amount to get it feeling good.

For the spacebar.. I ended up just inverting it. Problem solved! and without sanding... It actually feels better inverted anyways.

I have another QFR I plan to use with the granite set I ordered from MD. I hope it doesn't have this same problem  :( Does anyone know if DSA caps are a little more manageable in this regard?
Title: Re: Costar Stabs and Thick PBT Keycaps
Post by: tp4tissue on Sat, 08 November 2014, 22:55:18
make sure it's actually the stabilizer causing the issue, and Not the cap having some warp-age
Title: Re: Costar Stabs and Thick PBT Keycaps
Post by: rowdy on Sun, 09 November 2014, 03:03:44
make sure it's actually the stabilizer causing the issue, and Not the cap having some warp-age

Warpage should not affect Costar stabilisers.