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geekhack Community => Keyboard Keycaps => Topic started by: heroinbob on Mon, 26 October 2015, 00:13:36

Title: Damaged ABS keycap save
Post by: heroinbob on Mon, 26 October 2015, 00:13:36
Ok, like the noob that I am, I damaged a perfectly good set of white-on-black ABS keycaps

Here's the story (sorry its long), but it may be of benefit to some.

I bought this filthy POS keyboard for the caps (ABS white-on-black), and proceeded to remove the caps and throw them into my ultrasonic cleaner.

Not knowing anything about how to clean keycaps, I added a little chemical cleaner (had bleach in it) to the water and turned the ultrasonic on.

10 minutes later, I pulled the keycaps out and rinsed them off - yay all the grime was gone, but after letting them dry, I found that they were now slightly grey (not the original shiny black) - ARGH!!!

I do 3d printing as a hobby and print only ABS - I have a modified rice cooker used for Acetone vapor washing my parts (makes the parts smooth and shiny).

I figured what the hell, the caps are trashed anyway - might as well try it.

I proceeded to put the caps thru an acetone vapor bath - grey tone is gone, back to nice shiny black.

The keycaps no longer have any UV protection coating on them, but since they're black, i'm not concerned.

After doing that, I tried a batch of terribly UV damaged (I think PBT) keycaps that I retrobright'd, then cleaned in the same manner, and it worked for them too - still working on getting them less-UV damaged, but that's another story.

I found that an easier (and safer) method to acetone wash the keycaps is to put them legend-up on a sheet of cardboard, then line a metal baking pan with paper towels (use magnets to hold the paper towels to the inside of the baking pan), soak the paper towels with acetone, and cover the cardboard (with all the keycaps on it) with the baking pan (acetone soaked papertowels down - don't let them touch the keycaps!!!).  Wait about 45 minutes and remove the baking pan. 

Let the keycaps air-dry for about an hour (can be touched in about 15 minutes ~ sooner will leave fingerprints on them)

Acetone vapor is heavier than air and will sit on top of the keycaps softening/smoothing the surface.
I didn't have have any issues with legends melting off or getting distorted.

You should try this on a test batch before using on a much-loved batch of keycaps. (disclaimer #1)
Acetone (including vapor) is flamable, so do this outside away from flame sources. (disclaimer #2)
If your keycaps were textured before, they will most likely be less-textured due to the smoothing process (disclaimer #3)

Paul (HB)
Location - California
Title: Re: Damaged ABS keycap save
Post by: ika on Mon, 26 October 2015, 00:21:11
HB this sounds kind of insane... and I love it! What's the idea behind of vaporizing the acetone as opposed to using a diluted liquid solution? I'm assuming the acetone essentially melts the surface of the keycaps, and imperfections along with it.
Title: Re: Damaged ABS keycap save
Post by: heroinbob on Mon, 26 October 2015, 00:27:14
I first tried wiping the keys down with acetone (on a qtip), but got white stripes and wipe-marks.

Acetone absorbs water from the air (when bottle is opened), so if you wipe down with anything other than 100% you'll introduce water into the acetone and end up with white residue marks; more than likely also wipe-marks from the physical process of touching the qtip to the cap.

Vapor washing them resulted in consistently clean / uniform results.

Paul (HB)
Title: Re: Damaged ABS keycap save
Post by: CaplockJack on Mon, 26 October 2015, 08:54:33
Try Armor All - it makes plastic look new.
Title: Re: Damaged ABS keycap save
Post by: heroinbob on Mon, 26 October 2015, 16:49:51
Good idea - never thought of it.

Armorall rehydrates the oils in synthetics (rubber/plastic).

Paul (HB)
Title: Re: Damaged ABS keycap save
Post by: 1swt2gs on Mon, 26 October 2015, 18:43:29
Denture tabs work well to clean keycaps too.
Title: Re: Damaged ABS keycap save
Post by: heroinbob on Mon, 26 October 2015, 19:29:33
Thanks for the heads-up re: denture tabs.

I'm frugal, so now using water + dishwashing liquid and a little baking soda - all in an ultrasonic cleaner (w/ heat)
I haven't had any issues with this solution, but If I do, i'll try denture tabs next. :)

Thanks.

Paul (HB)
Title: Re: Damaged ABS keycap save
Post by: heedpantsnow on Mon, 26 October 2015, 21:52:09
Also u can put them in a mesh bag and top shelf of the dishwasher.
Title: Re: Damaged ABS keycap save
Post by: heroinbob on Mon, 26 October 2015, 22:45:28
Mesh bag in dishwasher - thats the winner!!!

Paul (HB)