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geekhack Projects => Making Stuff Together! => Topic started by: pyrolovesmoney on Wed, 08 June 2016, 13:13:26

Title: Turning a Chinese Caterpillar into an American Butterfly. Ajazz AK33.
Post by: pyrolovesmoney on Wed, 08 June 2016, 13:13:26
Hi All, long time lurker, infrequent poster here at GH. I frequent reddit but wanted a long term and ongoing place where I could post updates and upgrades  I make to my Ajazz AK33...

Now at this point you might be thinking... Why in the world would you invest so much time and energy into customizing a cheap $45 dollar keyboard?

Well, here are my somewhat sane reasons


Humble Beginnings

The ajazz ak33 is a cheap chinese clone of the KBT Race 2. It's layout is somewhat confusing but practical and useful for someone like me.

Here's how it comes shipped. I bought it on ebay for $53 shipped. It comes with thin cheap keycaps and a skyblue backlighting. It has cool lighting effects, but I don't use any of them.

(http://imgur.com/sjMrNMr.jpg)

(http://imgur.com/gPlG9cJ.jpg)

(http://imgur.com/VkSFHi9.jpg)

The PCB
(http://i.imgur.com/XnA6InF.jpg)

as you can tell, the packaging is surprisingly impressive. The lighting is attractive enough and man, I just can't get away from how much I love that layout.

The transformation begins, changing the outside first

I have been a long-time fan of backlighting. I have a decently nice Pok3r that I made custom dyed caps for. I also own a QFR-i that is pretty customized. But I recently got a Fc660c for my birthday and the fact that it wasn't backlit made it feel far more professional for me so I decided that it was time to find the happy medium: UNDERGLOW.

With that in mind I set out to make a custom set of caps. I wanted to try a new profile so finally, I decided on... PBT SP DSA. That's a MOUTHFUL! I wanted to try a new cap profile, have a color scheme I WOULDN'T have to dye on my own and for the first time in my keyboard career... I needed *dramatic music* blanks. So I set out to create a set and obviously I needed a bunch of blank varied sized caps.


(http://i.imgur.com/HVR3ceT.png)

After waiting patiently for a week my caps arrived

Heres the naked ak33

(http://i.imgur.com/pnf7yDK.jpg)

and here it is WITH CAPS!!!

(http://i.imgur.com/3j51htE.jpg)

Next to its pok3r step brother

(http://i.imgur.com/rBzQNMs.jpg)

I love how the caps look and feel, particularly the profile is fun for typing. I switched back to my Fc660c today since my ak33 is currently in pieces (next bullet point)


On top of having zero electronics talent, I also have zero woodworking and tooling talent. I have always wanted a board with a wooden case, but wasn't in the mood to spend $100 for one.

so I went to lowes

(http://i.imgur.com/A7bRAW6.jpg)

If you want to get some funky looks, take a keyboard into a hardware store. This was my first case, so as much as I wanted purple hear or zebra wood or some exotic african hardwood import, I  decided to go with good old american redwood. I have no clue if this is a good material for this, but for what it's worth, it looks good unstained.

the pattern on my wood. This will be the bottom
(http://i.imgur.com/XMzgcAm.jpg)

the result of 4 hours of chiseling. My next case will 100% be made using a router, but I decided to be a hasidic this time and go through the pain of hand chiseling the case out.
(http://i.imgur.com/b5a18sG.jpg)

the case so far
(http://i.imgur.com/9P5K0yy.jpg)

So now for the case to be done I need to shave off half an inch off the bottom, sand the entire thing and cut a USB port-hole. All of that will be done Thursday since I am off for the day. Overall making the case was a satisfying experience.

Making the caterpillar a butterfly

These are the plans I have left for this board


Thanks for checking out this post and please feel free to give me any feedback or suggestions you feel would help me out!

Update #1

When I texted my dad that I needed to shave a half in off the case he offered to help. The case is at a perfect for me 3/4 of an inch high. Gonna sand and stain tomorrow.

(http://imgur.com/ifnNUSS)
Title: Re: Turning a Chinese Caterpillar into an American Butterfly. Ajazz AK33.
Post by: Badwrench on Wed, 08 June 2016, 13:25:39
Looks good.  Great way to make the board something you will appreciate.   :thumb:
Title: Re: Turning a Chinese Caterpillar into an American Butterfly. Ajazz AK33.
Post by: SpAmRaY on Wed, 08 June 2016, 13:35:13
What are those purple stemmed switches?
Title: Re: Turning a Chinese Caterpillar into an American Butterfly. Ajazz AK33.
Post by: pyrolovesmoney on Wed, 08 June 2016, 13:41:29
What are those purple stemmed switches?

The AK33 comes with either linear or clicky Zoro switches. I got the blue which are clicky but the larger modifiers, the ones that require stabilizers all have pink switches. They feel a little stiffer when pressed without a cap but also feel not great with a cap on. If the entire board was uniformly the blue variety, I may have considered keeping the zoro switches.
Title: Re: Turning a Chinese Caterpillar into an American Butterfly. Ajazz AK33.
Post by: mrhead on Wed, 08 June 2016, 14:10:53
Looks good - I've debated on doing this exact thing, but I really can't bring myself to start yet another 'I bit off more than I can chew' project.  I don't know if that wood in particular is at risk, but keep in mind that it may split (I believe they call it "stabilization").
Title: Re: Turning a Chinese Caterpillar into an American Butterfly. Ajazz AK33.
Post by: pyrolovesmoney on Wed, 08 June 2016, 15:35:17
Looks good - I've debated on doing this exact thing, but I really can't bring myself to start yet another 'I bit off more than I can chew' project.  I don't know if that wood in particular is at risk, but keep in mind that it may split (I believe they call it "stabilization").

Yeah, I already figured that this case may not be my long term case. I definitely need some practice and for the next one I will probably use walnut since it's my favorite. For now though, I can def make this work. as far as "bit off more than I can chew" I felt that exact way 3 hours into chiseling.
Title: Re: Turning a Chinese Caterpillar into an American Butterfly. Ajazz AK33.
Post by: suicidal_orange on Wed, 08 June 2016, 15:48:53
Not just dedicated arrows but jumbo sized ones - you weren't joking about this having a strange layout!

Good work on the case, looking forward to updates :thumb:
Title: Re: Turning a Chinese Caterpillar into an American Butterfly. Ajazz AK33.
Post by: pyrolovesmoney on Wed, 08 June 2016, 16:26:13
The hardest thing to get used to is the delete key being in the top right corner  :eek:
Title: Re: Turning a Chinese Caterpillar into an American Butterfly. Ajazz AK33.
Post by: pyrolovesmoney on Wed, 08 June 2016, 21:30:31
Successfully cut the case to about 3/4 of an inch! Picture posted in main comment.
Title: Re: Turning a Chinese Caterpillar into an American Butterfly. Ajazz AK33.
Post by: pyrolovesmoney on Thu, 09 June 2016, 18:50:42
Finished staining the case and making a usb cut out.

It's far from perfect, but for my first attempt I very satisfied!

(http://i.imgur.com/awPEjJQ.jpg)
Title: Re: Turning a Chinese Caterpillar into an American Butterfly. Ajazz AK33.
Post by: mrhead on Fri, 10 June 2016, 10:24:01
I like it.  Kind of like a cozy for the keyboard.  Thanks for sharing!