Author Topic: [IC] Stemshaver - a tool to fix BOX switches  (Read 23426 times)

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Offline lutchbu

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[IC] Stemshaver - a tool to fix BOX switches
« on: Wed, 31 October 2018, 18:48:53 »
Hi geekhack!
Two weeks ago I posted on reddit about a little piece of brass I machined to fix the old stemmed BOX switches I have. I also made a v2 out of steel.

Reddit post v1: https://www.reddit.com/r/MechanicalKeyboards/comments/9p2ay5/i_present_to_you_the_stemshaver/
Reddit post v2: https://www.reddit.com/r/MechanicalKeyboards/comments/9p97bd/stemshaver_v2_adventures_in_metal/
Imgur album: https://imgur.com/a/zgmJw6z

This got some attention and lots of people told me they'd be interested in buying one, so here we are...

IC Form: https://docs.google.com/forms/d/e/1FAIpQLSdqCEiw2psQEP_6m0DztjzyczzvGgwjO_JBK3t7tdOsohNagw/viewform

If there are any questions, feel free to get in touch but it's the first time I'm doing something like this, so please be gentle. ;)


frequently asked questions


Price
Material costs are low. I don't know for sure but probably under 0.5 USD. The expensive part is my time and the machining. It took me about an hour to make the first one.
To explain my current manufacturing steps a bit:
  • cutting stock to length
  • milling the slots
  • grinding the bevels and deburring
  • fine tuning the distance between the cutting edges to 1.25mm by hand sanding the inside faces of the tool The new version does not require this anymore.


Current estimate: 10-18 USD depending on order quantity


Shipping
I'm in the EU and I plan to ship worldwide if we get that far. The tool is small, this should keep the shipping costs fairly low. Current estimate is 8-10 USD tracked and insured up to ~40 USD. No promises though.

Durability
It turns out there are lots of you with several hundred switches they'd like to fix. This rises the reasonable question if the tool will hold up/stay sharp for that many switches, especially the brass version.
I don't think the sharpness will be a problem. Even if the shaver blunts it could easily be resharpened with some fine grit sandpaper and a flat surface. However, I am a bit concerned about the cutting edges bending apart. While the tool wouldn't become unusable, it would become less effective, requiring multiple applications per stem or application at an angle, which in turn would require more care by the user. The new version should not have this problem.
BUT, to be honest I don't know and this is all speculation on my part.
Testers report minimal to no wear after testing the stemshaver on up to 200 switches.

How to use it
Ideally, you push it on the stem in the right orientation, pull it off and you're done. I would recommend testing the fit every few switches and adjusting the tool or your technique accordingly to produce the desired tightness.

Short video of me using the tool:


UPDATE 2


New version:

In this version the sides of the x-axis are closed. This should prevent the prongs from deforming but is a bit more difficult to machine.

I also made prototypes of the regular and deluxe version.
Regular:


Deluxe:


more pictures here: https://imgur.com/a/wnLvcYB

The next step is to send a few stemshavers out for testing.


UPDATE 3


OVERVIEW
testresults, i've been takling to a cnc shop and decided to drop the artisan idea

TESTRESULTS
  • design: Material will be steel and the stemshaver does not need a bevel. No bevel would cut costs by ~25% but means that there might be a slightly higher force required to operate
  • function: Prototypes produced the desired results but had to be applied a second time rotated 180°. This is due to my milling setup and should not be an issue with the ones produced by the cnc shop.
  • durability: Prototypes were tested on up to 200 switches with minimal to no wear observed

PRICE
Current estimate is 10-18 USD for the regular version, depending on quantity.

and now?
I'm not quite sure how to proceed from here to be honest. Ideally, I would want to send out a batch of prototypes made by the cnc shop to test them out. However I do not have the means to finance a small prototype run.
So... any advice?

Changelog:
2018-11-01: added FAQ
2018-11-11: added Update 2, updated FAQ
2019-03-21: added Update 3, updated FAQ
« Last Edit: Thu, 21 March 2019, 11:07:32 by lutchbu »

Offline cijanzen

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #1 on: Wed, 31 October 2018, 18:49:36 »
Want one!


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Online LightningXI

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #2 on: Wed, 31 October 2018, 18:58:04 »
I'd be interested as well. Gotta make use of allll of these switches I have lying around in the corner of shame.
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Online pixelpusher

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #3 on: Wed, 31 October 2018, 19:21:34 »
About 1000 switches that need fixing.  I’d take one or two

Offline ReverbSlush

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #4 on: Wed, 31 October 2018, 19:26:58 »
IN.  I need to fix my switches.  stuck using PBT on a super nice board right now.

Offline Techno Trousers

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #5 on: Wed, 31 October 2018, 19:29:59 »
I'm interested, but I have questions before filling out the form.

1. Can you do a render of sorts of your deluxe tool idea? It can be potato, I'm just having trouble visualizing what you mean.

2. About how long does it take you to mill one, what's the likelihood of mistakes and do-overs, and what is the per-tool metal cost? I want to know a little more before suggesting a price.

3. I have around 700 of the first-gen box switches to shave. Do you think brass would stay sharp through that many?

Thanks for running this! It'll be a life saver.

Offline abrahamstechnology

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #6 on: Wed, 31 October 2018, 20:55:12 »
Interested as heck!!!!

Offline Starius

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #7 on: Wed, 31 October 2018, 21:07:58 »
I'm definitely interested as well.
I have a lot of unused Box switches stocked up. 
I had been considering trying to sell them, but if this tool works - I would rather try this first rather than completely offloading my stock. 

Offline euphxenos

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #8 on: Wed, 31 October 2018, 21:50:19 »
I'm interested.  I don't think we know enough about your time and costs to be able to suggest a price for you.

Offline ExuDeCandomble

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #9 on: Wed, 31 October 2018, 21:52:08 »
Registering my interest in this thing!

Offline audax989

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #10 on: Wed, 31 October 2018, 21:56:55 »
IC filled out. would love to have my SA on Navies again.

Offline donutcat

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #11 on: Wed, 31 October 2018, 23:23:02 »
If you're looking for people to do some early testing for feedback, I've got about 700 Jades to test on.

Offline Mcnos

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #12 on: Wed, 31 October 2018, 23:37:15 »
Interested. Even though I'm not that into box anymore. There's not much that's unique
Once a set shines, it is truly yours. It is then your job to nurture it and care for it.
Love it until it blossoms into the beautiful fully and evenly shined set it has always wanted to be since it saw a shined set on Instagram under the hashtag #perfection.
Support it and maintain it until it will grow into itself and become one with itself. Then you can truly enjoy the typing experience
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Offline sevenseacat

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #13 on: Thu, 01 November 2018, 00:55:52 »
Interested. Even though I'm not that into box anymore. There's not much that's unique

If you like clicky switches, there isn't much to compare them with...

Offline Eggplant

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #14 on: Thu, 01 November 2018, 01:00:57 »
I'm very interested!

Offline portbaron

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #15 on: Thu, 01 November 2018, 01:27:36 »
I'll try it
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Offline _ODIN_

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #16 on: Thu, 01 November 2018, 03:08:00 »
I am in

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Offline Kerasan

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #17 on: Thu, 01 November 2018, 04:00:46 »
PVD Coating pls  :)) :)) :))

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Offline funderburker

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #18 on: Thu, 01 November 2018, 04:08:13 »
This is really cool, would definitely think of buying one if I had a lot of Box switches.
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Offline Darknight00z

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #19 on: Thu, 01 November 2018, 10:19:03 »
In for one

Offline realxmlforce

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #20 on: Thu, 01 November 2018, 12:34:22 »
In for one too. And some thing to protect the stem shaver from corrosion would be nice. I guess that is what the pvd coating demand is for?


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Offline Techno Trousers

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #21 on: Thu, 01 November 2018, 14:03:00 »
What's the coating about? Like what you see on some knives, where it's coated except for the cutting edge?

Offline macken

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #22 on: Thu, 01 November 2018, 16:32:01 »
This will come in handy. Interested!

Online dead_pixel_design

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #23 on: Thu, 01 November 2018, 16:50:28 »
Interested

Online voight-kampff

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #24 on: Thu, 01 November 2018, 17:02:07 »
Personally I can live withoult a coating. It should work, should shave the stems.
It is a tool used for let's say for a year. Then all the box stems will be the new ones, and the old ones will be shawed.

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Online Acereconkeys

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #25 on: Thu, 01 November 2018, 17:13:40 »
Interested. Seems like a useful tool to have.
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Online Starston3

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #26 on: Thu, 01 November 2018, 17:20:26 »
Yep... sign me up.

Online pixelpusher

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #27 on: Thu, 01 November 2018, 17:37:35 »
Since every time I see this topic I misread it as either “steamshaver” or “steambeaver”, can we call it that?   Maybe the stem beaver? Thx

Offline cijanzen

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #28 on: Thu, 01 November 2018, 18:58:48 »
Since every time I see this topic I misread it as either “steamshaver” or “steambeaver”, can we call it that?   Maybe the stem beaver? Thx

Heh, I like Stem Beaver. +1

Offline Zuology

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #29 on: Thu, 01 November 2018, 19:02:38 »
How about calling it the Boxcutter? Wordplay/pun requirement satisfied without bordering on lewd, conveys what it does.
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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #30 on: Thu, 01 November 2018, 19:03:00 »
I too love the name stem beaver.
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Offline cijanzen

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #31 on: Thu, 01 November 2018, 19:04:26 »
How about calling it the Boxcutter? Wordplay/pun requirement satisfied without bordering on lewd, conveys what it does.

Beavers aren’t lewd. They’re literally animals that chew down trees. But I do like box cutter as well.

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #32 on: Thu, 01 November 2018, 19:22:45 »
Damn... Boxcutter is good...

Offline lutchbu

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #33 on: Thu, 01 November 2018, 19:26:58 »
Hi, I just updated the 1. post addressing frequently asked questions and comments

I'm interested, but I have questions before filling out the form.

1. Can you do a render of sorts of your deluxe tool idea? It can be potato, I'm just having trouble visualizing what you mean.

2. About how long does it take you to mill one, what's the likelihood of mistakes and do-overs, and what is the per-tool metal cost? I want to know a little more before suggesting a price.

3. I have around 700 of the first-gen box switches to shave. Do you think brass would stay sharp through that many?

Thanks for running this! It'll be a life saver.
I don't have render at the moment, just an idea in my head. ;) I'll try to make some prototypes soon.

PVD Coating pls  :)) :)) :))

KMK Labs.
In for one too. And some thing to protect the stem shaver from corrosion would be nice. I guess that is what the pvd coating demand is for?
What's the coating about? Like what you see on some knives, where it's coated except for the cutting edge?
Please keep in mind that every manufacturing step added will drive up cost. I could oil the steel version but that would be a mess.


Since every time I see this topic I misread it as either “steamshaver” or “steambeaver”, can we call it that?   Maybe the stem beaver? Thx
Heh, I like Stem Beaver. +1
How about calling it the Boxcutter? Wordplay/pun requirement satisfied without bordering on lewd, conveys what it does.
I like both names. :) Maybe we'll get a rebrand for the GB.

Offline GigaFlop

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #34 on: Thu, 01 November 2018, 19:47:54 »
I marked myself as down for this. I'm on a Tada68 with old Box Jades, and one of my low value caps is cracked. I've got a set of Mitolet on the way, and am scared :(
Looking forward to Sanctuary Rebirth, GMK Wavez, and the next paycheck.

Offline onefivenine

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #35 on: Thu, 01 November 2018, 19:54:17 »
Shoot I’ll use this on mx clears

Offline Zuology

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #36 on: Thu, 01 November 2018, 20:15:34 »
Beavers aren’t lewd. They’re literally animals that chew down trees. But I do like box cutter as well.

My mind is just dirty and went to the lewd side (shave + beaver + box/stem), so I tried to temper it for non-sick-f*cks by adding "bordering on" :D
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Online pixelpusher

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #37 on: Thu, 01 November 2018, 21:15:58 »
Box beaver.  There.  Super lude, super awesome. 

Offline abrahamstechnology

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #38 on: Fri, 02 November 2018, 16:12:38 »
(deleted)
« Last Edit: Fri, 02 November 2018, 18:49:43 by abrahamstechnology »

Offline lendflat

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #39 on: Fri, 02 November 2018, 16:14:19 »
Can you explain how this tool actually works??

Online dead_pixel_design

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #40 on: Fri, 02 November 2018, 16:35:51 »
Can you explain how this tool actually works??

OG box stems have little ridges on the side that can break caps, this cuts them off

Offline bluesclera

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #41 on: Fri, 02 November 2018, 16:40:33 »
thanks, was wondering also.

Offline dario

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #42 on: Sat, 03 November 2018, 02:58:00 »
Hey OP, what do you think would your tool work with Nexus ALPS to MX stem equally well? Turns out, they need some shaving too.

Offline funderburker

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #43 on: Sat, 03 November 2018, 05:28:06 »
How about calling it the Boxcutter? Wordplay/pun requirement satisfied without bordering on lewd, conveys what it does.

"Box cutter" sounds good and with just the right amount of pun.  :thumb:
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Offline Starius

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #44 on: Sat, 03 November 2018, 07:43:15 »
How about calling it the Boxcutter? Wordplay/pun requirement satisfied without bordering on lewd, conveys what it does.

"Box cutter" sounds good and with just the right amount of pun.  :thumb:

I'm fond of that one myself. ;)

Offline azeria

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #45 on: Sat, 03 November 2018, 12:26:38 »
so down

Offline azharkh

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #46 on: Sat, 03 November 2018, 19:53:35 »
in 100%.

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Offline PikaJoyce

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #47 on: Sat, 03 November 2018, 21:11:32 »
I'd be interested in getting one of these for future box switches I may end up getting :)

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #48 on: Sat, 03 November 2018, 22:29:57 »
I was going to sell my Box Jades because it wasn't worth risking caps, but if I can pick up a Boxcutter, depending on the price, that would be awesome!

Offline BigBlackThock

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #49 on: Sat, 03 November 2018, 22:48:13 »
I keep hearing people refer to OG and first generation box switches as if this is no longer an issue. I have been told the exact opposite by several people. Do I need this if I buy new box switches or not?

Online pixelpusher

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #50 on: Sat, 03 November 2018, 23:12:11 »
I keep hearing people refer to OG and first generation box switches as if this is no longer an issue. I have been told the exact opposite by several people. Do I need this if I buy new box switches or not?

I'm trying to test them but it's a slow process.  I have a GMK set sitting on retooled box red switches.  They've been on there for over two weeks and still not signs of stress.  I'll try another box switch in a few days probably.  I own a full set of all of them, old and newly retooled.
« Last Edit: Sat, 03 November 2018, 23:22:24 by pixelpusher »

Offline lutchbu

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #51 on: Sun, 04 November 2018, 05:04:38 »
Can you explain how this tool actually works??
OG box stems have little ridges on the side that can break caps, this cuts them off
Awesome illustration! Thanks for making it.

Hey OP, what do you think would your tool work with Nexus ALPS to MX stem equally well? Turns out, they need some shaving too.
I don't see why it shouldn't work with all MX style stems.

Offline Techno Trousers

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #52 on: Sun, 04 November 2018, 17:22:01 »
Thanks for updating with FAQ. I've registered, and am looking forward to it!

Offline dario

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #53 on: Tue, 06 November 2018, 11:27:47 »
Hey OP, what do you think would your tool work with Nexus ALPS to MX stem equally well? Turns out, they need some shaving too.
I don't see why it shouldn't work with all MX style stems.

There is one thing I still don't understand though.
Guy who's making those Nexus stems mentioned 1.28 mm as his goal after shaving with a razor blade.

You on the other hand was going after 1.25 mm if I understood correctly what you wrote in the initial post? Isn't that perhaps a little bit too thin?

What's the official Cherry specification?
« Last Edit: Tue, 06 November 2018, 11:43:03 by dario »

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #54 on: Tue, 06 November 2018, 12:47:27 »
Hey OP, what do you think would your tool work with Nexus ALPS to MX stem equally well? Turns out, they need some shaving too.
I don't see why it shouldn't work with all MX style stems.

There is one thing I still don't understand though.
Guy who's making those Nexus stems mentioned 1.28 mm as his goal after shaving with a razor blade.

You on the other hand was going after 1.25 mm if I understood correctly what you wrote in the initial post? Isn't that perhaps a little bit too thin?

My spec was 1.30mm±0.02mm, but the mold is measuring 1.28mm or 1.29mm, so a light shave would be 1.25mm, but I actually fully cut them off on mine and the caps still stay on.

Offline dario

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #55 on: Tue, 06 November 2018, 12:58:08 »
My spec was 1.30mm±0.02mm, but the mold is measuring 1.28mm or 1.29mm, so a light shave would be 1.25mm, but I actually fully cut them off on mine and the caps still stay on.

Thing is, official MX spec that I found was 1.31 +/-0.2 mm. GMK molds are actually OG Cherry molds, so they should work fine on Cherry stem.

You are saying yours are 1.28 and they still somehow have problems. I find that to be peculiar because obviously stem thickness is just one of the factors, and shape, size and volume of the knob on the stem may actually have a lot to do with the problem, but that's just my speculation.

Online BlindAssassin111

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #56 on: Tue, 06 November 2018, 13:16:15 »
Thing is, official MX spec that I found was 1.31 +/-0.2 mm. GMK molds are actually OG Cherry molds, so they should work fine on Cherry stem.

You are saying yours are 1.28 and they still somehow have problems. I find that to be peculiar because obviously stem thickness is just one of the factors, and shape, size and volume of the knob on the stem may actually have a lot to do with the problem, but that's just my speculation.

Oh I know the geometry is the problem...but only now because the sliders were designed before the issue with BOX switches came to light, and I was going off of their design but thinner. V2 is going to be like cherry but I still don't know what dimension, Cherry spec may be 1.31±0.02mm but they tend to measure smaller than that, so I will have to figure that out.

Offline dario

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #57 on: Tue, 06 November 2018, 13:26:56 »
V2 is going to be like cherry but I still don't know what dimension, Cherry spec may be 1.31±0.02mm but they tend to measure smaller than that, so I will have to figure that out.

Yeah, to complicate things even further, size of the mold is one thing and size of the product is another because POM shrinks a little bit during the cooling process. It's quite difficult to determine everything right
« Last Edit: Tue, 06 November 2018, 13:29:02 by dario »

Offline Vizir

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #58 on: Tue, 06 November 2018, 18:15:46 »
I'll take 1

Offline TheMastermind

  • Posts: 57
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #59 on: Tue, 06 November 2018, 21:28:06 »
Def would buy 2 budget ones as I plan on fixing quite a few switches.

Offline Darknight00z

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #60 on: Wed, 07 November 2018, 11:05:09 »
Would caps be loose on 1.25mm?

Online AlcoholEnthusiast

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #61 on: Wed, 07 November 2018, 12:36:28 »
Hey OP, any update on these?

Offline lutchbu

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #62 on: Fri, 09 November 2018, 12:28:43 »
Hey OP, what do you think would your tool work with Nexus ALPS to MX stem equally well? Turns out, they need some shaving too.
I don't see why it shouldn't work with all MX style stems.

There is one thing I still don't understand though.
Guy who's making those Nexus stems mentioned 1.28 mm as his goal after shaving with a razor blade.

You on the other hand was going after 1.25 mm if I understood correctly what you wrote in the initial post? Isn't that perhaps a little bit too thin?

What's the official Cherry specification?

Hey OP, what do you think would your tool work with Nexus ALPS to MX stem equally well? Turns out, they need some shaving too.
I don't see why it shouldn't work with all MX style stems.

There is one thing I still don't understand though.
Guy who's making those Nexus stems mentioned 1.28 mm as his goal after shaving with a razor blade.

You on the other hand was going after 1.25 mm if I understood correctly what you wrote in the initial post? Isn't that perhaps a little bit too thin?

My spec was 1.30mm±0.02mm, but the mold is measuring 1.28mm or 1.29mm, so a light shave would be 1.25mm, but I actually fully cut them off on mine and the caps still stay on.

Would caps be loose on 1.25mm?

1.25mm is not too thin. I have some Gateron Reds that measure at around 1.22mm.
I removed the nubs entirely on one of the BOX switches and this is definitely to thin (~1.08mm). Keycaps still hold on when turned upside down but just barely.

Hey OP, any update on these?
I've been working on a new version. I'll post an update this weekend.

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #63 on: Fri, 09 November 2018, 12:34:05 »
Ideally the shaving should be to the point where it holds as well as an original Cherry MX switch does.
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Offline dario

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #64 on: Fri, 09 November 2018, 13:16:26 »
Ideally the shaving should be to the point where it holds as well as an original Cherry MX switch does.

Yes but this is almost impossible to do properly because OG Cherry stems have different geometry. You can measure the thickess and try to reproduce that, but it most probably won't feel the same on another stem.

Offline lutchbu

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #65 on: Sun, 11 November 2018, 19:45:56 »
First post updated with new version and prototype pictures.

Offline 82d28a

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #66 on: Sun, 11 November 2018, 19:59:52 »
Good job!

Offline Starius

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #67 on: Sun, 11 November 2018, 21:17:42 »
By golly, I really want this to work. This could save the box switches. 
I only just noticed the video in the initial post too, that is very compelling. 

Thank you so much for starting this project!

Online BlindAssassin111

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #68 on: Sun, 11 November 2018, 21:33:59 »
OP if you need someone to test the shaver on the Nexus sliders, hit me up. They have a very similar bump to the box switches so I would be curious to see how it does. Plus you may get more sales if I can confirm it. :P

Offline Ambelie

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #69 on: Sun, 11 November 2018, 23:37:52 »
I have a few hundred box switches that I'm not planning on using. If you need someone to test these let me know. I also work in a machine shop and can do precision measurements if you want to collect more data on the dimensions after shaving.

Offline xoxox1029

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #70 on: Mon, 12 November 2018, 05:13:06 »
feel bad for people whove used the box switches until now,

Offline funderburker

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #71 on: Mon, 12 November 2018, 05:31:16 »
feel bad for people whove used the box switches until now,

Why? It's only an real issue if you have them on "end-game" builds and/or GMK keysets I think. They're still great switches just ****s up keysets :D
« Last Edit: Mon, 12 November 2018, 05:41:29 by funderburker »
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Offline ExuDeCandomble

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #72 on: Mon, 12 November 2018, 08:24:14 »
Why? It's only an real issue if you have them on "end-game" builds and/or GMK keysets I think. They're still great switches just ****s up keysets :D

This is a good point. I've actually considered getting something like Maxkey WoB so that I can use Box switches with impunity!

Online Acereconkeys

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #73 on: Mon, 12 November 2018, 11:37:56 »
OP if you need someone to test the shaver on the Nexus sliders, hit me up. They have a very similar bump to the box switches so I would be curious to see how it does. Plus you may get more sales if I can confirm it. :P

Someone get this man a stem shaver... stat!! I really hope this solves one of the unforseen aspects of the nexus buy.

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Offline abrahamstechnology

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #74 on: Mon, 12 November 2018, 13:06:28 »
I volunteer to be a tester. I will put this through heavy use. Will pay whatever you want!

Offline Techno Trousers

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #75 on: Tue, 13 November 2018, 14:57:22 »
Having viewed the pictures, I think the regular handle is my favorite. Looking forward to the GB.

Offline Albatross

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #76 on: Tue, 13 November 2018, 17:10:32 »
OP if you need someone to test the shaver on the Nexus sliders, hit me up. They have a very similar bump to the box switches so I would be curious to see how it does. Plus you may get more sales if I can confirm it. :P

Definitely would like to know if this tool works well for the Nexus sliders.

Offline GigaFlop

  • Posts: 64
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #77 on: Tue, 13 November 2018, 17:31:01 »
I have a few hundred box switches that I'm not planning on using. If you need someone to test these let me know. I also work in a machine shop and can do precision measurements if you want to collect more data on the dimensions after shaving.

I, too have a stash of Box switches and may be able to afford to be a tester. I'll have to get some calipers, but those will be cheaper than replacing my Mitolet or upcoming Carbon purchases.
Looking forward to Sanctuary Rebirth, GMK Wavez, and the next paycheck.

Offline abrahamstechnology

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #78 on: Sat, 17 November 2018, 10:58:30 »
Any updates on this? I have a lot of Boz switches in the mail for some requested builds.

Offline Cods

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #79 on: Sat, 17 November 2018, 16:07:49 »
Interested!
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Offline abrahamstechnology

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #80 on: Sat, 17 November 2018, 17:02:55 »
I'll pay $40 for a prototype stemshaver sent to me.

Offline abrahamstechnology

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #81 on: Sun, 18 November 2018, 17:32:42 »
Any updates yet???

Offline phatty

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #82 on: Mon, 19 November 2018, 03:20:00 »
I'd love to buy a stack of these for Australia.

I have something like 5000 cap crackers, so these would be a godsend!

Offline Starius

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #83 on: Mon, 19 November 2018, 10:27:09 »
I'd love to buy a stack of these for Australia.

I have something like 5000 cap crackers, so these would be a godsend!

This is the first time I've heard box switches referred to as "cap crackers."
Tragic, but catchy!

Offline blakstealth

  • Posts: 50
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #84 on: Mon, 19 November 2018, 11:01:00 »
Would love love love to get one of these!

Offline abrahamstechnology

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #85 on: Mon, 19 November 2018, 11:45:05 »
Lutchbu seems to be inactive for a while. I hope he/she's not in one of those fire areas.

Offline oldcat

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #86 on: Mon, 19 November 2018, 12:41:26 »
All in

Online romevi

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #87 on: Mon, 19 November 2018, 13:16:41 »
Hey.

Offline Geroximo

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #88 on: Mon, 26 November 2018, 13:03:58 »
Interested aswell. Any updates?

Offline oh_chesteroni

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #89 on: Mon, 26 November 2018, 13:11:57 »
Bought some old box switches on the cheap in anticipation for the stem shaver. Don't let me down hahaha

Online AlcoholEnthusiast

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #90 on: Mon, 26 November 2018, 17:51:51 »
Bought some old box switches on the cheap in anticipation for the stem shaver. Don't let me down hahaha

Same got 100 Novelias and Navies on the way in anticipation of this. Hopefully we see something soon.

Offline abrahamstechnology

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #91 on: Mon, 26 November 2018, 19:08:49 »
You guys bought those on the Black Friday sale too?

Offline oh_chesteroni

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #92 on: Mon, 26 November 2018, 19:22:19 »
You guys bought those on the Black Friday sale too?
Yee, couldn't say no to some cheap thick clicks.

Offline abrahamstechnology

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #93 on: Mon, 26 November 2018, 20:26:59 »
You guys bought those on the Black Friday sale too?
Yee, couldn't say no to some cheap thick clicks.

Not to mention the last of the Novelias
I'm definitely waiting for the Stemshaver to fix those, I'm not going to risk hacking those up with an Xacto knife.

Offline sJ1N

  • Posts: 65
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #94 on: Sat, 01 December 2018, 05:26:01 »
Also in need of this

Offline gaiden

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #95 on: Sat, 01 December 2018, 07:54:58 »
Any updates? Excited about this!

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Offline gasp

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #96 on: Sat, 01 December 2018, 21:23:16 »
It'll be nice to not have to just chuck my old switches, looking forward to GB!

Offline Jubileus

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #97 on: Sat, 01 December 2018, 23:21:01 »
Interested!

Online pixelpusher

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #98 on: Sat, 01 December 2018, 23:25:42 »
I know that he is sending a few prototypes out for people to test.  So, it'll probably happen soon.

Online BlindAssassin111

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #99 on: Sat, 01 December 2018, 23:34:26 »
I know that he is sending a few prototypes out for people to test.  So, it'll probably happen soon.

Yep, mine should be here soon hopefully so stuff will be happening soonish I hope.

Offline Techno Trousers

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #100 on: Sat, 01 December 2018, 23:50:17 »
Woohoo! Looking forward to getting my Jades in order.

Offline abrahamstechnology

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #101 on: Sun, 02 December 2018, 09:15:34 »
Mine is in the mail!

Offline menuhin

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #102 on: Sun, 02 December 2018, 15:26:54 »
IMO, the Stemshaver can skip the IC and directly contact Kailh for funding and sponsorship so that this product can be cheaply available to all of us who still want to give some chance to Kailh box switches.

If Kailh can sponsor this project, this is going to be a Win-Win situation to recover the mess of creating these cap-stem breaking switches:

1. Kailh can get approval from us in their latest revisions of box switches fittings and prove that the Stemshaver does not further shave down the new switch stems.
2. We are happy to try out our old shaved switches, and other users with the testimony from us can rest their mind to buy a finally corrected revision of their box switches.

Of course, Kailh can just deny and ignore all these and just keep revising their box switches until no one (who still dare to try) breaks their key caps any more. I bet their sales, even with the wave of box royal purple, are declining sharply because of this.
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Online pixelpusher

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #103 on: Sun, 02 December 2018, 21:04:28 »
In a perfect world they might.  But this is the world we live in.  Where have you ever seen a company step in and do the right thing when there wasn't potential life in the balance.  This is just some stressed caps.  It sucks for us, but it's not a big deal for the rest of the world, unfortunately.  The jury is still out on whether shaved stems will help prevent keycaps from cracking.  This is what the prototypes going out will help with.   More people with eyes and hands on the product is a good thing.  I like Kailh's switches, but I wouldn't trust them blindly if they sold the shavers and said they did the trick.   I'd still want some community members to test the waters.

Online Kavik

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #104 on: Mon, 03 December 2018, 12:54:25 »
Why? It's only an real issue if you have them on "end-game" builds and/or GMK keysets I think. They're still great switches just ****s up keysets :D

This is a good point. I've actually considered getting something like Maxkey WoB so that I can use Box switches with impunity!

Maxkey sets are especially susceptible to the cracking issue because they have very thin stem walls (they have been known to crack easily even without box switches from what I've read). The keyset that originated my thread was Maxkey Orange on Dolch.

Offline 2ndRoad805

  • Posts: 26
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #105 on: Wed, 05 December 2018, 01:24:02 »
I offer to sacrifice myself as subject to the prototype shaver.

Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #106 on: Wed, 05 December 2018, 15:28:18 »
I just ordered 3mm flat files for old stock novelias. Figure I can do it while watching football. Would love a stemshaver, even if it wasn't perfect...

Offline Darknight00z

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #107 on: Sun, 09 December 2018, 10:15:17 »
Have we scared OP off?

Online AlcoholEnthusiast

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #108 on: Sun, 09 December 2018, 14:13:21 »
I have a prototype in the mail, I'll update after using.

Offline Starius

  • Posts: 436
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #109 on: Sun, 09 December 2018, 14:25:48 »
I have a prototype in the mail, I'll update after using.
:thumb:
Please do!  I think many of us are waiting with bated breath and fingers crossed.


Offline Harms

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #110 on: Sun, 09 December 2018, 15:03:19 »
Juiced for this GB.

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Online BlindAssassin111

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #111 on: Sun, 09 December 2018, 15:41:35 »
I also have a proto in the mail, not sure when it will get here as the tracking has no expected date sadly...

Online AlcoholEnthusiast

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #112 on: Sun, 09 December 2018, 17:25:57 »
I have a prototype in the mail, I'll update after using.
:thumb:
Please do!  I think many of us are waiting with bated breath and fingers crossed.

It's the brass one, not SS - so it will be interesting to see how long it holds up. I have 175 Navies, 75 Jades and 100 Novelias. Hopefully it holds up for all of them.

Would still buy SS version if it became available.

Offline lutchbu

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #113 on: Mon, 10 December 2018, 12:37:13 »
Have we scared OP off?
Don't worry, I'm still here.
I'm currently waiting to get feedback on the prototypes I sent out.

Offline roostrc0gburn

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #114 on: Mon, 10 December 2018, 13:19:45 »
super interested and antsy to get one of these as well!
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Offline Techno Trousers

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #115 on: Tue, 11 December 2018, 07:51:14 »
Really exciting to hear that prototypes are almost in hand.

Offline dyrdevil

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #116 on: Tue, 11 December 2018, 10:14:56 »
If these work, I'll buy one instantly.

Online pixelpusher

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #117 on: Tue, 11 December 2018, 12:53:50 »
I just got mine today (prototype).  I'll definitely take some time to fully test it out, but here's what I see so far:

First and most importantly, it seems to work. Time and testing will tell, but I'm quite optimistic on this. 

It's simple to use, but does require some force to press it onto the stem (varies by switch). This is probably something that is easier to do with mounted switches than with loose switches.  Have you ever tried to push PCB mount switches into a board with small holes?  That's the feeling I have in my hands after doing 6 switches.  It will take a bit of time and patience.

It took me about 5 minutes to do the top row of my box black board and another 5 min to do some loose hako violets.  I plan to finish up the box black board (the one that originally broke my hyperfuse set), and mount some GMK caps on it.  Then I'll continue to use the tool on loose switches to see how well it holds up.  I'll report back when I find how everything turns out.

Offline ReverbSlush

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #118 on: Tue, 11 December 2018, 12:58:52 »
is it possible to go "too far" with this tool? like make them too shaved so that the caps aren't tight enough on the board?

Online pixelpusher

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #119 on: Tue, 11 December 2018, 13:01:13 »
is it possible to go "too far" with this tool? like make them too shaved so that the caps aren't tight enough on the board?

Nope.  I haven't had that happen.  Even used the tool on a few stems 8 or 9 times.  It just takes off what is needed.

Offline Starius

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #120 on: Tue, 11 December 2018, 13:24:45 »
This thread is pricisely why someone could fall in love with this community.
A problem with a niche product arose.
The community came together to discuss and identify the problem, and discuss potential solutions.
And then someone starts creating a solution to help others fix said problem.

You guys are great.

I'm gonna order like, 2 or 3 of these things. 😊

Offline oh_chesteroni

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #121 on: Tue, 11 December 2018, 13:59:21 »
This thread is pricisely why someone could fall in love with this community.
A problem with a niche product arose.
The community came together to discuss and identify the problem, and discuss potential solutions.
And then someone starts creating a solution to help others fix said problem.

You guys are great.

I'm gonna order like, 2 or 3 of these things.
Starius over here pulling at my heart strings and making me cry.

On the real though, I can't agree more. Thank you to lutchbu for designing the stemshaver and to all the prototype testers for running it through its paces.

Online BlindAssassin111

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #122 on: Wed, 12 December 2018, 14:31:26 »
Just got my prototype(steel) today, will be testing on Nexus sliders and box switches. Will update once I have more info.

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #123 on: Wed, 12 December 2018, 16:02:03 »
Okay so I have been shaving stems for a little while now and here are my findings so far. (Won't be giving actual measurements only deltas as all calipers/micrometers will measure slightly different depending on manufacturer and each Stemshaver has a tolerance as well)

Nexus Sliders:
1) The stemshaver heavily favors cutting on one side and barely on the other, this is most likely due to manufacturing and can be fixed. I have marked the side that cuts with a sharpie and everytime I use it only that side cuts and the other barely does anything, and I flip it to cut the other bumps and once again that same marked side cuts. So I have to cut each stem twice, which sucks.
2) The insert needs to be glued in because it can actually get stuck on the stem and prevent it from being separated without using pliers.
3) Can't be used with an assembled switch, which is fine because it wasn't meant to fit in an alps(or nexus for that matter) housing.
4) After cutting twice on each stem they typically shave off ~0.05mm and when put in a GMK cap, fit tightly and don't stress the cap at all.
5) The cap grows from ~5.59mm to ~5.69mm with the stem inserted, which is the same as some cherry MX reds I tested with. So caps seem to be safe and still fit very tightly like they should.

Conclusion: Nexus sliders seem to benefit from the stemshaver, once glued in and marked for the dominant cutting side. Caps are not stressed like they used to be, and are stretching the same as MX reds so that is a good sign.

BOX switches:
1) Once again the dominant cutting side still is seen here so you have to cut twice and flip the cutter 180 degrees in between cuts. Once done it shaves off ~0.05mm, which puts it in the safe range and does not stretch the caps. Can't measure the increase in cap stem size as the box switch gets in the way and I don't feel like destroying one right now. My bet is it may stretch a tad less than MX reds as it wasn't held as tightly but that can be due to the surface finish after cutting as well.
2) Much easier to cut than nexus sliders as you don't have to due the slider separately and that makes it easier to remove.

Conclusion: The Stemshaver works well on the BOX switches and puts them in the safe zone to not crack or stress caps yet still be held tightly.

Things I would change:
1) Glue the insert in as it is able to come out during use, which make it a pain and slows the process down greatly.

Offline lendflat

  • Posts: 41
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #124 on: Wed, 12 December 2018, 16:06:38 »
Okay so I have been shaving stems for a little while now and here are my findings so far. (Won't be giving actual measurements only deltas as all calipers/micrometers will measure slightly different depending on manufacturer and each Stemshaver has a tolerance as well)

Nexus Sliders:
1) The stemshaver heavily favors cutting on one side and barely on the other, this is most likely due to manufacturing and can be fixed. I have marked the side that cuts with a sharpie and everytime I use it only that side cuts and the other barely does anything, and I flip it to cut the other bumps and once again that same marked side cuts. So I have to cut each stem twice, which sucks.
2) The insert needs to be glued in because it can actually get stuck on the stem and prevent it from being separated without using pliers.
3) Can't be used with an assembled switch, which is fine because it wasn't meant to fit in an alps(or nexus for that matter) housing.
4) After cutting twice on each stem they typically shave off ~0.05mm and when put in a GMK cap, fit tightly and don't stress the cap at all.
5) The cap grows from ~5.59mm to ~5.69mm with the stem inserted, which is the same as some cherry MX reds I tested with. So caps seem to be safe and still fit very tightly like they should.

Conclusion: Nexus sliders seem to benefit from the stemshaver, once glued in and marked for the dominant cutting side. Caps are not stressed like they used to be, and are stretching the same as MX reds so that is a good sign.

BOX switches:
1) Once again the dominant cutting side still is seen here so you have to cut twice and flip the cutter 180 degrees in between cuts. Once done it shaves off ~0.05mm, which puts it in the safe range and does not stretch the caps. Can't measure the increase in cap stem size as the box switch gets in the way and I don't feel like destroying one right now. My bet is it may stretch a tad less than MX reds as it wasn't held as tightly but that can be due to the surface finish after cutting as well.
2) Much easier to cut than nexus sliders as you don't have to due the slider separately and that makes it easier to remove.

Conclusion: The Stemshaver works well on the BOX switches and puts them in the safe zone to not crack or stress caps yet still be held tightly.

Things I would change:
1) Glue the insert in as it is able to come out during use, which make it a pain and slows the process down greatly.



Seriously you should of at least volunteered to shaved all the stems for round 1ers....shame on you.



Online BlindAssassin111

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #125 on: Wed, 12 December 2018, 16:15:14 »
Seriously you should of at least volunteered to shaved all the stems for round 1ers....shame on you.

And you should learn that your opinion isn't important, if you have problems with it keep it to yourself, you were an ass in my thread and now you are coming here to do the same thing, stop being an ******* just because you head is stuck up one.

Online AlcoholEnthusiast

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #126 on: Wed, 12 December 2018, 23:04:34 »
My understanding was that one side was supposed to be cut more than the other, because on box switches iirc, the X axis had bigger nubs on the end than the Y axis. And it was the X axis that was causing issues with caps, so that was the 'problem' side that needed to be shaved.

I could be wrong, but I'm pretty sure I read that somewhere.

I got my prototype in - I won't be able to test it until Friday afternoon, but I will be able to report back then!

Online BlindAssassin111

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #127 on: Wed, 12 December 2018, 23:44:53 »
My understanding was that one side was supposed to be cut more than the other, because on box switches iirc, the X axis had bigger nubs on the end than the Y axis. And it was the X axis that was causing issues with caps, so that was the 'problem' side that needed to be shaved.

I could be wrong, but I'm pretty sure I read that somewhere.

I got my prototype in - I won't be able to test it until Friday afternoon, but I will be able to report back then!

You are correct, but I was meaning there is a dominant x axis side(due to machining tolerance) so it doesn't cut both sides bumps the same hence the 180 rotation.

Offline donutcat

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #128 on: Thu, 13 December 2018, 16:42:12 »
I've not been able to do a lot of testing since I've been busy dealing with PayPal support, but I do have some initial thoughts:

 - With the steel shavers, they do fit quite snugly on the stems making it take a not-insignificant amount of force to take it back off after pushing it on. One of my shavers fits well enough in the handle that it doesn't pull out of it, but the other one I did have to remove from the switches I've used it on with pliers. Gluing or otherwise permanently mounting it into the handle would help this, but I'm not able to do that since I need to test two different shavers.
 - I did encounter the same situation blindassassin talked about where one side the angle shaver does seem to favor cutting more than the other. It doesn't seem to affect the fit of the caps after using it, and the "issue" does seem to be more pronounced on stems that are larger to begin with since some of the slimmer stems seemed to shave evenly.

So far the end result with a virgin/sacrificial GMK cap(who uses Scroll Lock anyway?) and a G20 PBT blank has shown good results comparing between before shaving, after shaving, and comparing to the fit of a Gat green. It's a noticeably looser/smoother fit that feels nowhere near as dangerously tight as some stock boxes. I hope to have some more testing done in a bit, hopefully an entire board or two for each of the two different shavers, I'm just not entirely sure when I'll have it done.

Online AlcoholEnthusiast

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #129 on: Thu, 13 December 2018, 19:38:14 »
My understanding was that one side was supposed to be cut more than the other, because on box switches iirc, the X axis had bigger nubs on the end than the Y axis. And it was the X axis that was causing issues with caps, so that was the 'problem' side that needed to be shaved.

I could be wrong, but I'm pretty sure I read that somewhere.

I got my prototype in - I won't be able to test it until Friday afternoon, but I will be able to report back then!

You are correct, but I was meaning there is a dominant x axis side(due to machining tolerance) so it doesn't cut both sides bumps the same hence the 180 rotation.

Gotcha, that makes sense. I'll see if I have the same experience when I use it.

Offline kmfmppl

  • Posts: 25
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #130 on: Fri, 14 December 2018, 05:58:12 »
Feedback seems promising so far, excited! Here s hoping that my pile of unused capcrackers will finally be able to be put to some use  :)

Offline lutchbu

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #131 on: Sun, 16 December 2018, 13:54:34 »
Okay so I have been shaving stems for a little while now and here are my findings so far. (Won't be giving actual measurements only deltas as all calipers/micrometers will measure slightly different depending on manufacturer and each Stemshaver has a tolerance as well)

Nexus Sliders:
1) The stemshaver heavily favors cutting on one side and barely on the other, this is most likely due to manufacturing and can be fixed. I have marked the side that cuts with a sharpie and everytime I use it only that side cuts and the other barely does anything, and I flip it to cut the other bumps and once again that same marked side cuts. So I have to cut each stem twice, which sucks.
...

I suppose by side you mean left/right? This would suggest that the cutting faces are not parallel. If I had to guess I'd say this is due to the lack of rigidity in my milling setup (and my inexperience).

2) The insert needs to be glued in because it can actually get stuck on the stem and prevent it from being separated without using pliers.
...
Things I would change:
1) Glue the insert in as it is able to come out during use, which make it a pain and slows the process down greatly.

This wasn't really an issue for me but I was concerned about it. The reason I didn't glue them in is because of the idea to repurpose them as "artisans". Adding some water to the hole in the handle to swell the wood fibers was sufficient during my tests. A drop of super glue would be more permanent but could still be released with heat. This would damage/char the handle though most likely.

Online BlindAssassin111

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #132 on: Sun, 16 December 2018, 14:46:04 »
I suppose by side you mean left/right? This would suggest that the cutting faces are not parallel. If I had to guess I'd say this is due to the lack of rigidity in my milling setup (and my inexperience).

Yes that is what I was saying, it isn't a major issue, just a noted issue that can/will happen and you will have a hard time avoiding unless you use a CNC or have a perfect mill and hand control.

EDIT: Even a small amount of deflection would be enough to cause a noticeable difference. Maybe take a smaller depth of cut on the final pass? Not sure if you are using a smaller tool or an exact size tool and doing a single pass. I would recommend multiple passes with a smaller tool if you aren't already doing so, I suspect you are as it is the correct technique, but in case you aren't, please do :).

This wasn't really an issue for me but I was concerned about it. The reason I didn't glue them in is because of the idea to repurpose them as "artisans". Adding some water to the hole in the handle to swell the wood fibers was sufficient during my tests. A drop of super glue would be more permanent but could still be released with heat. This would damage/char the handle though most likely.

It is mainly an issue with the nexus sliders as the stemshaver seems to have a harder time cutting. This is probably due to my design as the leading edge of the bump is chamfered and filleted so it may actually be deforming and cramming itself into the tool. Not sure if BOX switches have the issue as I already glued it in before I moved on to them, as I tested nexus first and it was an annoying issue. Can be easily solved by the end user but honestly I don't know if the aritsan idea would actually be used or worth keeping as a feature.
« Last Edit: Sun, 16 December 2018, 14:50:49 by BlindAssassin111 »

Offline Techno Trousers

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #133 on: Sun, 16 December 2018, 16:02:17 »
Maybe a glued/non-glued decision from purchasers would be appropriate? Personally, I'll go for glued, because first and foremost it's a tool for me, and I have a LOT of them to shave.

Offline _ODIN_

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #134 on: Sun, 16 December 2018, 16:07:54 »
Maybe a glued/non-glued decision from purchasers would be appropriate? Personally, I'll go for glued, because first and foremost it's a tool for me, and I have a LOT of them to shave.
+1

Offline 82d28a

  • Posts: 52
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #135 on: Sun, 16 December 2018, 17:34:53 »
Maybe a glued/non-glued decision from purchasers would be appropriate? Personally, I'll go for glued, because first and foremost it's a tool for me, and I have a LOT of them to shave.

Same here I see it as a tool not art. As a tool it should be easy and comfortable to use. Please don't make it so that we need to hack it to use it.

Offline abrahamstechnology

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #136 on: Sun, 16 December 2018, 18:29:33 »
Mine is working great so far! Shaved over 100.

Offline rainb1ood

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #137 on: Sun, 16 December 2018, 19:22:29 »
interested as i need to shave 200 box royale :P

Offline phatty

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #138 on: Tue, 18 December 2018, 17:00:39 »
So, my Stemshavers arrived on Friday and I have had enough time to test them out. Below is an album of to show my testing. Be sure to embiggen the pictures for a better view.
https://imgur.com/a/iEZoM9e

Top row is unshaved, bottom row has been shaved. I'm sure the pictures highlight my findings.

After shaving each stem, I found it much easier to remove keycaps. When comparing to unshaved stems, the shaved stems are significantly improved.

I used some extra crappy, cheap DSA caps, which pretty much crack on anything they come in contact with. That includes Zealios and Cherry MX switches. Though, when used on the unshaved MX Clear, was so tight it wouldn't come off and then also had no signs of stress marks or cracks. At the end of the album is a comparison between the two.

Personally, I recommend getting the wooden handle one as it makes the process so much easier. Especially as you can see that my handle free one got stuck, in some sort of Excalibur situation.

When shaving you do have to shave twice, from the opposite angle. As in, if you shave  from the top, you will need to shave from the bottom to hit both sides of the stem.

I used an art knife to shave off the unwanted excess plastic. This helps when you put keycaps back on so they sit properly.

I will be buying a stack with handles as these work and ultimately do exactly what I need.

Offline 82d28a

  • Posts: 52
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #139 on: Tue, 18 December 2018, 17:42:35 »
So, my Stemshavers arrived on Friday and I have had enough time to test them out. Below is an album of to show my testing. Be sure to embiggen the pictures for a better view.
https://imgur.com/a/iEZoM9e

Top row is unshaved, bottom row has been shaved. I'm sure the pictures highlight my findings.

After shaving each stem, I found it much easier to remove keycaps. When comparing to unshaved stems, the shaved stems are significantly improved.

I used some extra crappy, cheap DSA caps, which pretty much crack on anything they come in contact with. That includes Zealios and Cherry MX switches. Though, when used on the unshaved MX Clear, was so tight it wouldn't come off and then also had no signs of stress marks or cracks. At the end of the album is a comparison between the two.

Personally, I recommend getting the wooden handle one as it makes the process so much easier. Especially as you can see that my handle free one got stuck, in some sort of Excalibur situation.

When shaving you do have to shave twice, from the opposite angle. As in, if you shave  from the top, you will need to shave from the bottom to hit both sides of the stem.

I used an art knife to shave off the unwanted excess plastic. This helps when you put keycaps back on so they sit properly.

I will be buying a stack with handles as these work and ultimately do exactly what I need.

Thank you for the detailed review with pics!

Have you considered lube on the shaver so it is easier to push in and pull out?

Did you notice any shaved bits building up inside the shaver?  If so how did you get it cleaned out?

Offline phatty

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #140 on: Tue, 18 December 2018, 17:50:49 »
So, my Stemshavers arrived on Friday and I have had enough time to test them out. Below is an album of to show my testing. Be sure to embiggen the pictures for a better view.
https://imgur.com/a/iEZoM9e

Top row is unshaved, bottom row has been shaved. I'm sure the pictures highlight my findings.

After shaving each stem, I found it much easier to remove keycaps. When comparing to unshaved stems, the shaved stems are significantly improved.

I used some extra crappy, cheap DSA caps, which pretty much crack on anything they come in contact with. That includes Zealios and Cherry MX switches. Though, when used on the unshaved MX Clear, was so tight it wouldn't come off and then also had no signs of stress marks or cracks. At the end of the album is a comparison between the two.

Personally, I recommend getting the wooden handle one as it makes the process so much easier. Especially as you can see that my handle free one got stuck, in some sort of Excalibur situation.

When shaving you do have to shave twice, from the opposite angle. As in, if you shave  from the top, you will need to shave from the bottom to hit both sides of the stem.

I used an art knife to shave off the unwanted excess plastic. This helps when you put keycaps back on so they sit properly.

I will be buying a stack with handles as these work and ultimately do exactly what I need.

Thank you for the detailed review with pics!

Have you considered lube on the shaver so it is easier to push in and pull out?

Did you notice any shaved bits building up inside the shaver?  If so how did you get it cleaned out?

Lube could help with the process. With the handle I haven't had any issues though.

The way the stems are shaved, all the build up sticks to the stem, hence needing the knife to cut the excess plastic off. You can just blow the lightweight plastic out of the Stemshaver if need be.

Offline ArchDill

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #141 on: Tue, 18 December 2018, 18:17:51 »
I vote that the GB be renamed "Stem S(h)aver"



I did not read the full thread so please forgive me if someone else has already said this...

Offline Harms

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #142 on: Tue, 18 December 2018, 20:37:49 »
I have a lot of box switches that are due for a nice clean fresh shave....

Online AlcoholEnthusiast

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #143 on: Tue, 18 December 2018, 22:17:52 »
God around to using mine, and while it does require some definite force (which is to be expected) it definitely works! I did not have any issues with the wood, but just to be sure I think glueing should be default, with the option to get it without glue for artisans if you want. A dot/mark on the north side for quick orientating would be nice too. But those are all superfluous additions, even as is it works great!

Offline GCPixel

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #144 on: Wed, 19 December 2018, 02:41:43 »
Are these being sold already?


Sent from my iPad using Tapatalk

Offline Techno Trousers

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #145 on: Wed, 19 December 2018, 08:43:28 »
Are these being sold already?


Sent from my iPad using Tapatalk
Nope. Early testers are reporting results. Sounds like there are just a couple of tweaks that could make this tool perfect! I'm really looking forward to ordering mine.

Online ideus

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #146 on: Wed, 19 December 2018, 12:41:45 »
Is there a scheduled date for GB launch yet?

Offline lutchbu

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #147 on: Wed, 19 December 2018, 18:08:27 »
I suppose by side you mean left/right? This would suggest that the cutting faces are not parallel. If I had to guess I'd say this is due to the lack of rigidity in my milling setup (and my inexperience).

Yes that is what I was saying, it isn't a major issue, just a noted issue that can/will happen and you will have a hard time avoiding unless you use a CNC or have a perfect mill and hand control.

EDIT: Even a small amount of deflection would be enough to cause a noticeable difference. Maybe take a smaller depth of cut on the final pass? Not sure if you are using a smaller tool or an exact size tool and doing a single pass. I would recommend multiple passes with a smaller tool if you aren't already doing so, I suspect you are as it is the correct technique, but in case you aren't, please do :).

This wasn't really an issue for me but I was concerned about it. The reason I didn't glue them in is because of the idea to repurpose them as "artisans". Adding some water to the hole in the handle to swell the wood fibers was sufficient during my tests. A drop of super glue would be more permanent but could still be released with heat. This would damage/char the handle though most likely.

It is mainly an issue with the nexus sliders as the stemshaver seems to have a harder time cutting. This is probably due to my design as the leading edge of the bump is chamfered and filleted so it may actually be deforming and cramming itself into the tool. Not sure if BOX switches have the issue as I already glued it in before I moved on to them, as I tested nexus first and it was an annoying issue. Can be easily solved by the end user but honestly I don't know if the aritsan idea would actually be used or worth keeping as a feature.
The BOX switch stems are also chamfered, that's why I changed the design to a closed slot for the x-axis.
I'll probably omit the artisan idea and keep it for another GB, maybe.


Is there a scheduled date for GB launch yet?
No.


So, my Stemshavers arrived on Friday and I have had enough time to test them out. Below is an album of to show my testing. Be sure to embiggen the pictures for a better view.
https://imgur.com/a/iEZoM9e

Top row is unshaved, bottom row has been shaved. I'm sure the pictures highlight my findings.

After shaving each stem, I found it much easier to remove keycaps. When comparing to unshaved stems, the shaved stems are significantly improved.

I used some extra crappy, cheap DSA caps, which pretty much crack on anything they come in contact with. That includes Zealios and Cherry MX switches. Though, when used on the unshaved MX Clear, was so tight it wouldn't come off and then also had no signs of stress marks or cracks. At the end of the album is a comparison between the two.

Personally, I recommend getting the wooden handle one as it makes the process so much easier. Especially as you can see that my handle free one got stuck, in some sort of Excalibur situation.

When shaving you do have to shave twice, from the opposite angle. As in, if you shave  from the top, you will need to shave from the bottom to hit both sides of the stem.

I used an art knife to shave off the unwanted excess plastic. This helps when you put keycaps back on so they sit properly.

I will be buying a stack with handles as these work and ultimately do exactly what I need.
Are you describing the same situation as BlindAssassin111 above (shaving twice)?
Looking through your pictures, the amount shaved off does seem to be a bit excessive. In which orientation are you using the stemshaver? The open slot should be facing north/south.

Offline phatty

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #148 on: Thu, 20 December 2018, 18:23:06 »
So, my Stemshavers arrived on Friday and I have had enough time to test them out. Below is an album of to show my testing. Be sure to embiggen the pictures for a better view.
https://imgur.com/a/iEZoM9e

Top row is unshaved, bottom row has been shaved. I'm sure the pictures highlight my findings.

After shaving each stem, I found it much easier to remove keycaps. When comparing to unshaved stems, the shaved stems are significantly improved.

I used some extra crappy, cheap DSA caps, which pretty much crack on anything they come in contact with. That includes Zealios and Cherry MX switches. Though, when used on the unshaved MX Clear, was so tight it wouldn't come off and then also had no signs of stress marks or cracks. At the end of the album is a comparison between the two.

Personally, I recommend getting the wooden handle one as it makes the process so much easier. Especially as you can see that my handle free one got stuck, in some sort of Excalibur situation.

When shaving you do have to shave twice, from the opposite angle. As in, if you shave  from the top, you will need to shave from the bottom to hit both sides of the stem.

I used an art knife to shave off the unwanted excess plastic. This helps when you put keycaps back on so they sit properly.

I will be buying a stack with handles as these work and ultimately do exactly what I need.
Are you describing the same situation as BlindAssassin111 above (shaving twice)?
Looking through your pictures, the amount shaved off does seem to be a bit excessive. In which orientation are you using the stemshaver? The open slot should be facing north/south.
[/quote]

Yeah same situation. When shaving, initially I tested it by pressing down from the top, this left some sides unshaved. I found it easier to shave the stems applying force from the bottom, then top, to shave both stems.

Offline oh_chesteroni

  • Posts: 362
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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #149 on: Fri, 28 December 2018, 14:35:57 »
Any updates op? I'd be willing to purchase the stemshaver with the current "flaws". I have flaws in quotations because I don't necessarily see the current issues with the review samples as flaws, just minor inconveniences if anything.

Offline 82d28a

  • Posts: 52
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #150 on: Wed, 09 January 2019, 16:43:49 »
Any updates? Thanks

Offline apossardt

  • Posts: 12
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #151 on: Thu, 10 January 2019, 00:07:02 »
+1 for getting one even considering any minor issues. Really itching to fix some of my switches

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Offline 82d28a

  • Posts: 52
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #152 on: Mon, 14 January 2019, 16:08:43 »
Any updates?

Offline gutsack

  • Posts: 190
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #153 on: Thu, 17 January 2019, 21:42:50 »
Registering very late interest.

Offline thearctican

  • Posts: 147
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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #154 on: Fri, 18 January 2019, 09:33:00 »
Has this died?

Offline Techno Trousers

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #155 on: Fri, 18 January 2019, 21:26:06 »
Has this died?
Death by a thousand stem shavings.

I hope it's just bring perfected and still going forward.

Offline lutchbu

  • Thread Starter
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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #156 on: Sun, 20 January 2019, 14:53:57 »
Has this died?

Not dead yet, just put a bit on the backburner over the holidays.
There will be an update soonish.

Offline GigaFlop

  • Posts: 64
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #157 on: Mon, 21 January 2019, 18:51:16 »
Has this died?

Not dead yet, just put a bit on the backburner over the holidays.
There will be an update soonish.

Looking forward to the update. My Mitolet set has been waiting to be used safely <3
Looking forward to Sanctuary Rebirth, GMK Wavez, and the next paycheck.

Offline roostrc0gburn

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #158 on: Mon, 21 January 2019, 21:28:04 »
Has this died?

Not dead yet, just put a bit on the backburner over the holidays.
There will be an update soonish.

Looking forward to the update. My Mitolet set has been waiting to be used safely <3

same. been waiting for this to put box royals in my purple ares... if anyone has one of the prototype shavers pls contact me!
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Online Kavik

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #159 on: Thu, 24 January 2019, 19:49:48 »
Has this died?

Not dead yet, just put a bit on the backburner over the holidays.
There will be an update soonish.

Looking forward to the update. My Mitolet set has been waiting to be used safely <3

same. been waiting for this to put box royals in my purple ares... if anyone has one of the prototype shavers pls contact me!

An IC for a competing product is now on Reddit and Keebtalk. Looks like a race to GB now.

Offline Geroximo

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #160 on: Sat, 26 January 2019, 13:26:16 »
An IC for a competing product is now on Reddit and Keebtalk. Looks like a race to GB now.
The demand is high. I can't wait to actually put keycaps on my BOX blacks again.

Offline GigaFlop

  • Posts: 64
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #161 on: Tue, 29 January 2019, 18:02:00 »
Has this died?

Not dead yet, just put a bit on the backburner over the holidays.
There will be an update soonish.

Looking forward to the update. My Mitolet set has been waiting to be used safely <3

same. been waiting for this to put box royals in my purple ares... if anyone has one of the prototype shavers pls contact me!

An IC for a competing product is now on Reddit and Keebtalk. Looks like a race to GB now.

Can you link or PM me the reddit post?
Looking forward to Sanctuary Rebirth, GMK Wavez, and the next paycheck.

Online ideus

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #162 on: Wed, 30 January 2019, 10:24:47 »
Has this died?

Not dead yet, just put a bit on the backburner over the holidays.
There will be an update soonish.

Looking forward to the update. My Mitolet set has been waiting to be used safely <3

same. been waiting for this to put box royals in my purple ares... if anyone has one of the prototype shavers pls contact me!

An IC for a competing product is now on Reddit and Keebtalk. Looks like a race to GB now.

Can you link or PM me the reddit post?


Would like to get the link as well.

Offline euphxenos

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #163 on: Wed, 30 January 2019, 12:42:37 »

Offline ChitownM2

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #164 on: Wed, 30 January 2019, 14:32:09 »
Definitely interested in this

Online ideus

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #165 on: Wed, 30 January 2019, 17:46:15 »
Definitely interested in a tool like this or the other fellow's. Some healthy competition does not hurt for a solution that allows the use of the nice box switches. Thank you.

Offline Starius

  • Posts: 436
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #166 on: Thu, 28 February 2019, 21:23:50 »
Any news on this project?

Offline Bleddyn

  • Posts: 41
  • Location: United Kingdom
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #167 on: Fri, 01 March 2019, 11:55:18 »
would be in for one, i have one board with box royals and another with box yellows.

Offline lutchbu

  • Thread Starter
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Re: [IC] Stemshaver - a tool to fix BOX switches - Update 3
« Reply #168 on: Thu, 21 March 2019, 11:14:28 »

UPDATE 3
(finally)

OVERVIEW
testresults, i've been takling to a cnc shop and decided to drop the artisan idea

TESTRESULTS
  • design: Material will be steel and the stemshaver does not need a bevel. No bevel would cut costs by ~25% but means that there might be a slightly higher force required to operate
  • function: Prototypes produced the desired results but had to be applied a second time rotated 180°. This is due to my milling setup and should not be an issue with the ones produced by the cnc shop.
  • durability: Prototypes were tested on up to 200 switches with minimal to no wear observed

PRICE
Current estimate is 10-18 USD for the regular version, depending on quantity.

and now?
I'm not quite sure how to proceed from here to be honest. Ideally, I would want to send out a batch of prototypes made by the cnc shop to test them out. However I do not have the means to finance a small prototype run.
So... any advice?

Offline dyrdevil

  • Posts: 182
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #169 on: Thu, 21 March 2019, 11:32:36 »
set up a GB? then you don't have to finance it yourself.

Online BlindAssassin111

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #170 on: Thu, 21 March 2019, 11:50:00 »
Honestly you are at the point of either running the GB right away or just stopping the project if you feel you aren't ready(there are 2 others trying to do the same thing). I don't mean you have to rush, just need to figure out what you want to do sooner rather than later.

If the CNC shop can make the shavers better than the original prototypes were done, you will have a great product on hand. Also do not remove the bevel/chamfer as that actually helps as it makes it a blade rather than a cold extrusion(pushing a material through a form to reshape whilst at room temp). Blades are way more effective at shaving given the fact the form would more than likely deform if there was no bevel/chamfer and cut much wider than desired, while blades won't.

Offline roostrc0gburn

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #171 on: Thu, 21 March 2019, 12:25:19 »
send me one of the prototypes for testing
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Offline ChitownM2

  • Posts: 307
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #172 on: Fri, 22 March 2019, 21:55:47 »
I'm still interested in getting one of these.

At $10-15 I'm definitely in for being a part of a small group of guinea pigs to try it out and see if there are any issues if you want to go that route before launching a large GB order.

Offline bunanapeel

  • Posts: 15
  • Location: Minnesota, USA
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #173 on: Sat, 23 March 2019, 10:42:55 »
Well I'm ready to buy it, sounds like having a bevel is a better bet than without.

Online ideus

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #174 on: Sat, 23 March 2019, 11:06:36 »
Can use 100 light blues box SW for testing your device. Offer a well documented report.

Offline roostrc0gburn

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #175 on: Sun, 24 March 2019, 00:18:46 »
Can use 100 light blues box SW for testing your device. Offer a well documented report.

same. i have 100 box royals (old stem design). i would assume if there are multiple testers, a general form is better for everyone to share results. we could collaborate through a google doc or something similar
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Offline gutsack

  • Posts: 190
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #176 on: Sun, 24 March 2019, 13:25:15 »
Also up for spending some money to help test. I have about 200 box whites here and plenty of box royals and jades as well.

Offline Starius

  • Posts: 436
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #177 on: Sun, 24 March 2019, 13:36:26 »
215913-0

I have all these, and then some! 
Get me a Stemshaver, STAT!
 :thumb:

Online voight-kampff

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #178 on: Sun, 24 March 2019, 14:21:51 »
Yeah, I want one too

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Online ideus

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #179 on: Sun, 24 March 2019, 21:13:53 »
Can use 100 light blues box SW for testing your device. Offer a well documented report.

same. i have 100 box royals (old stem design). i would assume if there are multiple testers, a general form is better for everyone to share results. we could collaborate through a google doc or something similar


Excellent idea. Having the same report makes results comparable.

Offline roostrc0gburn

  • Posts: 1271
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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #180 on: Sun, 24 March 2019, 23:39:24 »
Can use 100 light blues box SW for testing your device. Offer a well documented report.

same. i have 100 box royals (old stem design). i would assume if there are multiple testers, a general form is better for everyone to share results. we could collaborate through a google doc or something similar


Excellent idea. Having the same report makes results comparable.

| Mountain | TX-1800 V2 | ZZ96 | Mira SE | SK0G | VE.A | TG3 BL82 | Octagon V2 | Singa PC | Alice | Volcano | Fjell | TMO50 | Ares | Pearl |

Online LightningXI

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #181 on: Mon, 25 March 2019, 02:00:56 »
I have hundreds of box switches just sitting in a corner. Hopefully this will make me love them again!
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Online jobicoppola

  • Posts: 19
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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #182 on: Wed, 27 March 2019, 06:48:35 »
also have bunch of box switches just sitting around waiting to be shaved, would def be in for this

Offline lutchbu

  • Thread Starter
  • Posts: 12
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #183 on: Fri, 29 March 2019, 11:40:14 »
...Also do not remove the bevel/chamfer as that actually helps as it makes it a blade rather than a cold extrusion(pushing a material through a form to reshape whilst at room temp). Blades are way more effective at shaving given the fact the form would more than likely deform if there was no bevel/chamfer and cut much wider than desired, while blades won't.
You are right, a bevel would be more efficient. Hence why the flat version requires a bit more force to operate. But the test results indicate that both versions are equally effective and produce the desired results.
There are several reasons why I think the flat version would be good enough or maybe even better:
  • With a flat top it is less likely to shave off too much if the stemshaver is not used perfectly straight as the edges can't dig in as easily
  • The flat version should be more durable than the beveled version since there is more material to support the cutting edge
  • A flat top is easier to manufacture and therefore less expensive

Online ideus

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #184 on: Fri, 29 March 2019, 14:25:07 »
...Also do not remove the bevel/chamfer as that actually helps as it makes it a blade rather than a cold extrusion(pushing a material through a form to reshape whilst at room temp). Blades are way more effective at shaving given the fact the form would more than likely deform if there was no bevel/chamfer and cut much wider than desired, while blades won't.
You are right, a bevel would be more efficient. Hence why the flat version requires a bit more force to operate. But the test results indicate that both versions are equally effective and produce the desired results.
There are several reasons why I think the flat version would be good enough or maybe even better:
  • With a flat top it is less likely to shave off too much if the stemshaver is not used perfectly straight as the edges can't dig in as easily
  • The flat version should be more durable than the beveled version since there is more material to support the cutting edge
  • A flat top is easier to manufacture and therefore less expensive


The reasoning given is sound. Being a manufacturing engineer I can confirm the logic.

Offline fireworm

  • Posts: 370
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #185 on: Fri, 29 March 2019, 22:17:00 »
Anyone with a prototype that wants make $10 doing some shaving, pm me.

Offline Techno Trousers

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Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #186 on: Thu, 04 April 2019, 23:27:54 »
I say go ahead with the full GB. If it's like $20-25 shipped in the U.S., that's not going to bankrupt anyone. And if it turns out there are any unforeseen issues, I'll bet enough people would be in to buy a corrected CNC version in a second round.

Offline mmd1990

  • Posts: 1
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #187 on: Mon, 08 April 2019, 04:54:11 »
I could also use one (EU)

Got 200 switches

Offline binxberry

  • Posts: 9
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #188 on: Wed, 10 April 2019, 13:16:40 »
I’ve got a bunch of jades I need to shave down so I’d be in for one!


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Offline Allo

  • Posts: 66
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #189 on: Sun, 05 May 2019, 18:28:47 »
Any update on this?

Offline crzone

  • Posts: 47
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #190 on: Mon, 06 May 2019, 14:10:43 »
Sorry, I have been watching this for a while but I decided to go with the Cruciformer project.

Offline sevenseacat

  • Posts: 262
  • Location: Australia
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #191 on: Tue, 07 May 2019, 01:13:12 »
I've bought a Cruciformer as well. Been waiting for this for way too long.

Offline Starius

  • Posts: 436
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #192 on: Tue, 07 May 2019, 07:10:20 »
I've bought a Cruciformer as well. Been waiting for this for way too long.

Have you gotten yours yet? I don't know if I ever saw when they were expected to be due. 

Offline crzone

  • Posts: 47
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #193 on: Tue, 07 May 2019, 11:04:04 »
They haven't shipped yet.

According to a post by rudbear dated May 4th, if all goes well it should ship next week. I assume that proxies will need additional time, so one extra week on top of the initial ship date maybe.

A quote from a post made yesterday on reddit:
"I'm working with a tentative shipping date of May 18th as we've got bubble mailers, labels, materials, and all that sorted out, I think."
« Last Edit: Tue, 07 May 2019, 11:06:40 by crzone »

Offline Starius

  • Posts: 436
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #194 on: Tue, 07 May 2019, 14:50:48 »
They haven't shipped yet.

According to a post by rudbear dated May 4th, if all goes well it should ship next week. I assume that proxies will need additional time, so one extra week on top of the initial ship date maybe.

A quote from a post made yesterday on reddit:
"I'm working with a tentative shipping date of May 18th as we've got bubble mailers, labels, materials, and all that sorted out, I think."

Ah cool, thanks for sharing the update! 👍

Offline victorpre

  • Posts: 47
Re: [IC] Stemshaver - a tool to fix BOX switches
« Reply #195 on: Tue, 14 May 2019, 07:13:04 »
Run a group by, I'm definitely interested

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