Author Topic: Logitech G402 Mouse Disassembly and WhiteFox Themed Modifications  (Read 21087 times)

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Offline Chasseur

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I like my keyboard and mouse to match. While it does not improve my productivity in any way, it does provide my desktop with a sense of unity. Like many Geekhack forum members, I ordered a WhiteFox keyboard scheduled for delivery in March with Cherry blues that I plan to assemble myself (thank Matt3o for putting the keyboard together with Massdrop). The WhiteFox is a beautiful keyboard and deserves to be paired with an equally attractive mouse. I decided to document my attempt to create a WhiteFox inspired Logitech G402. I’m posting this early because I don’t think the project was a complete success: there are some serious drawbacks to modifying the G402 in the manner described here and I cannot recommend it without reservation. It should also be noted that Matt3o did not authorize me to use the WhiteFox name and this project has no official WhiteFox association.

Logitech G402 Mini Review
The Logitech G402 has onboard memory so I don’t need to constantly run some terrible piece of software in the background to customize mouse buttons. It also has the right number of buttons, the standard 5 for left, right, and middle click, and forwards and backwards, plus 3 additional buttons that I bind to CTRL, ALT, and WIN/META, for a total of 8 buttons overall. Binding modifier keys to the mouse means I can execute multi-key commands with one hand on the mouse and another on the keyboard but still press one key with each hand, which greatly reduces hand strain.

General Mouse Modification Tips

Document Disassembly Mouses tend to be assembled in similar ways. Remove the skid pads, remove the screws hiding under the skid pads, and proceed from there.  Take pictures of the disassembly process so you can put your mouse together again.

Test Colourants prior to use The same factors that cause keycaps to shine also wears down paint surfaces. I have extensively tested Krylon Colormaster brand spray paints with other mouse modifications and can state that they hold up to wear very well. Tamiya spray paints also seem to do well. Never use acrylic or bottled  paints that you apply with a brush, they will not hold up to hours of contact with human tissue. Spray paints are much more durable, with gloss finishes being the most durable. You could also use dyes if you have access to white mouse components. EDIT: I have experienced some problems with Tamiya TS lacquers with this project and cannot recommend them without reservation. I have looked into this a bit an learnt that enamels dry once solvents evaporate and polymers in the paint bond together. Enamels will not soften once hardened. Lacquers do not polymerize like enamels and may soften over time, this may have something to do with what happened here. Try to use enamel paints, it will make your life easier.

Avoid Overspray Mouses are manufactured with very tight tolerances. Use masking tape to protect the internal parts of the mouse and switches, even a few layers of paint will drastically change mouse click feel. I have never modified a mouse without at least one switch requiring some tuning afterwards, but you can minimize the amount of work required by avoiding overspray.

Strip Rubber Paint and rubber tend not to get along. Many mouses have rubberized surfaces, strip the rubber from those surfaces or avoid painting them altogether. I ran into serious problems with this in this project.

Logitech G402 Disassembly
Start with the mouse.
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Use a small screwdriver to peel off the mouse’s skid pads. The adhesive on the G402’s pads was particularly strong, some of the pads started to split in the middle with the skid surface coming off and the adhesive remaining on the mouse. Do not let that happen, make sure you’re pulling off the adhesive. Once the pads are off, stick them onto a piece of parchment paper or something similar so you can re-use them. Replacement pads can be purchased of you destroy them in the removal process, but this should not be necessary if you are careful.
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Break the mouse in half. There are vertical and horizontal PCBs attached to the bottom of the mouse. Remove the 2 screws securing the vertical PCB, then the 3 screws and retention clip securing the horizontal PCB (one of the horizontal PCBs screws is hidden under the vertical PCB). Both PCBs should separate from the mouse, along with the USB cable.
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The top half of the mouse houses all of the buttons, which are held in place by an army of screws. Take out all of the screws you can see and start wiggling components apart. I did not remove the mouse wheel.
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Logitech G402 Modifications
The plan was to coat the base of the mouse in aluminum leaf so it would match the WhiteFox’s aluminum base, do all of the buttons in white with a blue scroll wheel. This plan did not work at all and was heavily modified because of difficulties encountered during the project.

Materials
Krylon Colormaster gloss white (51501), Krylon Colormaster clear gloss (451301), Tamiya TS10 French blue lacquer spray paint (85010), 3M Super 77 spray adhesive, Deserres or equivalent imitation silver leaf (which is actually aluminum leaf), masking tape, paint brush.

Surface Preparation
Sand down any rubberized surface, then wash everything with soapy water and rinse well. I was surprised to learn that the rubber on the G402’s side surfaces is not a light coating, but several millimeters thick (see photo below, there is a clear line of rubber). This could not be sanded down without destroying the appearance of the mouse, so I decided to proceed with the rubber in place and hoped paint and adhesives would stick to it. Remember to use masking tape to protect any surfaces that will not be exposed so that they are not painted, even a thin layer of paint affects mouse feel when that layer is on internal components.
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Applying Aluminum Leaf
Spray the surface with 3M Super 77 adhesive and wait 5 minutes for the adhesive to develop tack. There is also a produce called “size” that is a brush on adhesive for gold and silver leaf. I did not have any size, so I just used general purpose adhesive spray. Once the surface is tacky, apply aluminum leaf. Pat the leaf onto the surface with a paint brush. Do not use a cheap brush to do this! Cheap brushes tend to lose bristles, and loose bristles become embedded in the adhesive and will ruin the appearance of the leaf-coated surface.
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You can change the appearance of the leaf by crinkling it during application or applying it as a smooth sheet. Using a stiff brush or a soft brush to flatten the leaf also affects appearance. The two components here had their leaf applied in different ways to generate smoother and rougher surfaces. (I started applying leaf with a cheap dollar-store brush and it lost some bristles on my mouse. You can see one at the lowest curve in the below image. I had to pick all of the bristles out and re-apply leaf to those regions. Avoid this problem altogether with a quality brush.)
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Once the leaf is applied and the adhesive has cured, apply a whole lot of coats of clear gloss to protect it. Leaf is very fragile; I did about 10 coats of clear on top of the leafed components of this mouse.
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« Last Edit: Thu, 04 February 2016, 10:02:41 by Chasseur »

Offline Chasseur

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Re: Logitech G402 Mouse Disassembly and WhiteFox Themed Modifications
« Reply #1 on: Mon, 11 January 2016, 13:06:16 »
Painting Components
Paint is much simpler to apply than aluminum leaf. Just tape off the regions that will not be visible and hit the component with multiple light coats of paint. Notice that the working parts of the mouse buttons are all well protected from paint.
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I tried to paint the mouse wheel by masking off the base of the mouse, leaving only the wheel exposed, and rotating the wheel between coats of paint. I did a white base coat and proceeded with several blue coats.
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Several things went wrong: the blue I selected for the wheel was too dark (it is not listed in the materials list because it went unused), and paint would not bond the wheel. It just peeled off. So much for painting the wheel.
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As I removed the masking tape around the base of the mouse, the leafing over the rubberized regions decided it liked the masking tape more than the mouse and ripped right off. Once again, dealing with rubberized surfaces poses huge problems. I had allowed the clear coats to cure for 24 hours before putting masking tape over them, so everything should have been fully set.
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I ran a finger nail along the leaf and ripped it easily. Leafing over rubber did not work at all.
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I stripped all of the leaf off the rubberized components with minimal effort. While the leaf was easy to remove, getting the glue off was much more difficult. It took more time than I would have liked to clean up the mess. The picture below shows a bit of leaf that spans plastic and rubber. It was well bonded to the plastic of the mouse, but light scratching removed it from the rubber.
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I decided to paint the rubberized components on the base of the mouse gloss white, it was significantly more durable than the leaf, but not as durable as I would like for a mouse in daily use. I also painted the “sniper” thumb button French blue to match the blue of the WhiteFox keyboard.

Reassembly
Minor damage occurred to the painted rubberized components during reassembly because the paint was fragile. I hit a fine paintbrush with gloss white to fix minor blemishes when reassembly was complete.
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Remember to test the mouse prior to attaching the skid pads and closing off the bottom of the mouse. I found that, for some unknown reason, middle click had changed to be always down during my modifications. Testing indicated that the switch itself was fine, something had changed to orientation or default position of the middle click button (mouse wheel). I had to sand down the cross-shaped pillar in the picture below to get middle click working correctly again.
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The finished mouse. Now all it needs is its keyboard partner. While the mouse looks nice, I have serious doubts about its long-term durability. The rubberized regions are likely to be easily damaged, so I can't really recommend the G402 for this type of modification.
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Any comments and feedback that you may have are welcome. I hope you enjoyed reading about the project.

« Last Edit: Sun, 17 January 2016, 17:55:40 by Chasseur »

Offline STARLORDCOFFEE

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Re: Logitech G402 Mouse Disassembly and WhiteFox Themed Modifications
« Reply #2 on: Fri, 15 January 2016, 18:47:43 »
Wow you did an amazing job with this one. Ive been pondering on getting a mouse to match the white fox but there are no solutions in the white and blue color scheme. Really jelly :thumb:
        
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Offline Matt3o

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Re: Logitech G402 Mouse Disassembly and WhiteFox Themed Modifications
« Reply #3 on: Sat, 16 January 2016, 17:09:12 »
impressive job you did on this one! :) thanks for sharing! now let's hope the WhiteFox comes soon!

Offline Chasseur

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Re: Logitech G402 Mouse Disassembly and WhiteFox Themed Modifications
« Reply #4 on: Sun, 17 January 2016, 18:44:28 »
To clarify what I did with the rubberized side grips on the mouse base, I hit them with a lot of gloss white. Probably 7 coats... I was pretty messed up on paint fumes at the time and don't remember exactly (JK, work in a well ventilated area).

I grabbed some "size" to repair some minor blemishes to the silver leaf. They are present in the pictures I posted, but very difficult to spot. I don't plan to apply additional layers of clear on top of the repairs, it doesn't seem necessary since the repairs cover very small regions.

The mouse is not going to be used for a while, so I will just let it off-gas for a few weeks, then move it into casual use. I'll update things here if anything interesting develops. In the meantime, I am looking into other potential mouses to attempt similar mods on. The G402 is a good mouse that is simply not ideal for this style of modification.

... Ive been pondering on getting a mouse to match the white fox but there are no solutions in the white and blue color scheme.

The best I've been able to find in stock form are white mouses from Steelseries: the Rival and Sensei Raw. The Sensei Raw does not have any onboard memory, so it's out, and the Rival 300 does not have enough buttons to give me the customization I want. Take a look at those models as my concerns may not be dealbreakers for you.

I strongly recommend you try to trick out a mouse yourself. Painting projects are not generally difficult, but they do take time and patience. From start to finish this project took 5 days (drying time included), although I could have had it done in 3 were it not for various screw ups because of rubber and this being my first time working with aluminum leaf.

impressive job you did on this one! :) thanks for sharing! now let's hope the WhiteFox comes soon!

Thanks Matt3o, I'm glad you like it.

Offline Chasseur

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Re: Logitech G402 Mouse Disassembly and WhiteFox Themed Modifications
« Reply #5 on: Thu, 04 February 2016, 08:56:29 »
I have been using this mouse full time for a week and some issues came up that should be reported. First off, the Tamiya paint has started to wear off the thumb (sniper) button, shown as “A” in the picture below. I had done modifications earlier with Tamiya TS spray lacquers and I remembered them holding up well, so this came as a surprise. I have edited the earlier posts to reflect my current uncertainty with their use. This is easy to repair, I’ll just lightly sand, wash, and repaint it, then hit it with a clear coat.

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The second red circle, labelled “B” was a more annoying problem. It seems that the layers of paint on the left mouse button (LMB) and what was originally “DPI down” caused the two buttons to interact when depressing LMB. It made the squeaking sound of plastic rubbing on plastic and was quite irritating. The problem was solved by sanding down a corner of LMB after disassembling the mouse. For those of you paying attention, this is the 2nd button that needed tuning on this mouse after modification. This is totally normal, but it's something you need to be prepared to do. A modded mouse is never finished the first time you put it back together.

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I’m going to fix the worn paint on the “sniper” button, but that can wait until the WhiteFox keyboard arrives. I may as well ensure decent colour-matching to the blue of the keycaps, which can't be done through computer screens and digital images. Other an the issues reported here, the mouse has held up well. It has not been babied (used, thrown in drawers with random stuff, dropped from <20cm, etc) and has no damage. The Krylon Colormaster white enamel dried hard and removed any give from the rubberized surfaces. I don't think it will chip unless struck on a corner from a fall or something similar. The leaf seems more fragile and I am guessing it could be damaged by a sharp object.
« Last Edit: Thu, 04 February 2016, 09:56:33 by Chasseur »

Offline bocahgundul

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Re: Logitech G402 Mouse Disassembly and WhiteFox Themed Modifications
« Reply #6 on: Thu, 04 February 2016, 09:08:16 »
Thats amazing work bro! love the whitefox theme be sure to post photo here when the whitefox is finished and shipped to your place  :thumb:

Offline Matt3o

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Re: Logitech G402 Mouse Disassembly and WhiteFox Themed Modifications
« Reply #7 on: Sat, 06 February 2016, 12:42:42 »
you could try to protect your paint job with clear epoxy resin. that would last a nuclear winter.

Offline CPTBadAss

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Re: Logitech G402 Mouse Disassembly and WhiteFox Themed Modifications
« Reply #8 on: Sat, 27 February 2016, 05:57:00 »
Ooo I like this mod but I too have doubts about the durability of it. It'll be fun while it lasts though!

Offline Chasseur

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Re: Logitech G402 Mouse Disassembly and WhiteFox Themed Modifications
« Reply #9 on: Mon, 20 June 2016, 16:11:16 »
I received and built my WhiteFox last week and finished modifications to the G402 over the weekend. First, I repainted the large palm area white, there was too much exposed aluminum and it looked a bit tacky. Then I repainted the thumb button (the same blue as before, it matched the WhiteFox blue well) and coated it with Duplicolor Wheel Gloss Clearcoat, some impressively durable clear coat. The final step was adding some new mouse skids, the originals where looking pretty rough after 5+ removals.

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Offline ad405

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Re: Logitech G402 Mouse Disassembly and WhiteFox Themed Modifications
« Reply #10 on: Fri, 24 June 2016, 22:21:35 »
Amazing job fella. Once i hve intention to mod my Steelseries into white and blue.
But what you did there is awesome.