Hmm... Opening the case to get to the expansion cards requires removing 6 screws from the back panel (where the power cable exits the PSU) Top two corners, top middle, buttom surface near the feet, and one more almost dead center on that panel. It's held in place by fairly large plastic tabs, so prying it open gently is a good idea (lest you break the mostly likely brittle old plastic). That should give you a good view of the inside without having to disconnect any cables or fight with the LCD end of the box (BIG PAIN). I'm also interested in all of kishy's progress and bits of info he picks up because I have a 486 PAC64 (apparently rare in 486) that I'm interested in rebuilding parallel to kishy's unit. Differences in video cards and LCD to vidcard interfaces will have a huge impact on what method is used to approach these units.
Finding that my unit uses an XGA LCD with a really weird interface (IDE CABLES??) makes a unit like mine much less attractive, as reusing the LCD will be VERY difficult, and require a motherboard with ISA (to keep the original video card). It appears that my unit will REQUIRE a new LCD to reach the benchmarks I've set for it. kishy stands a much better chance of landing one with a usable video interface with the 586+ models out there.
kishy, I wish you luck.