Sorry but I have not really been following this thread. I hate to rain on every ones parade but no they have not fixed there solder issues. That white flux residue is not a problem all no clean fluxes will leave that white residue. Some manufactures will clean the board after the wave process so that it looks nicer but it is not required for them to do so. But with the amount that is on that board they are putting to much on the board before the wave not really an issue but it does make it look dirtier than it really is. If flux application is controlled well then you will only see very small amounts of the white residue. For your piece of mind the residue is inert and should not cause any issues.
Now on to the bigger problem. Take a look at the first picture Shyfe posted earlier in the thread blow it up to full size and go to the bottom left of the picture. Now move to the right about 5 switches (bottom row) then look up you will see where a IC or some other through hole part is soldered into the board (very clean area around it). Take a close look at those solder joints. See how they are formed .. Break this will take me to long to explain instead go take a look at this video from IPC
http://ipc.electronics.ca/DVD-PTH-D.wmv Back when I was in manufacturing (SMT Process eng.) I tought that class to both our inspectors and line people. Now that viedo is not long but you will get enough because it does show good solder joints and how they should look.
Now after seeing that look at that picture again can see the issues. Most if not all of the switch joints did not form a good fillet. Most of them just have a ball of solder attached to the board where the switch should be. In stead of repeating myself take a look at this thread:
http://geekhack.org/showthread.php?t=5640&highlight=rdjack21Any questions you have ask here I will try to keep an eye on this thread and answer them if I can.
Your board looks like mine and may have the same problem down the road as mine did. The keys that you bang on the most will fail first. If you are good with an iron and have one you should be able to just reflow the joint and get it to work again. Because the switch will not be the issue it will be that crap solder joint.
Oh as a side note. I don't think any more that they are using a selective solder machine. I think they are putting the board in a wave solder pallet and only exposing the switches on the second pass. But then again they may be doing only one pass (the way I would do it) on a wave solder pallet which may explain why they are having heat issues.
Oh well the bottom line is that they have not fixed their process and the solder joints are not very good (They would not pass IPC standards). Back when I was a Process Engineer if I let that out the door I would have gotten in allot of trouble if not fired.