Consider an absolutely silent blue/green shooting the moon. If I miss, I'll still be a lot closer. The minimum acceptable standard is as quiet as scissor switches (the office standard).
Last night's experiment results:
-Multiple wraps of floss. In the previous floss attempt, it sort of worked until the floss flattened out on the inside track, at which point it might as well not have been there at all. Last night's first attempt failed due to too many wraps (three or four). The slider bound. I tried again with 2-3, and it was still bound, but at this point I realized the wax from the floss was causing issues.
- I then engaged in a little navel gazing on the thing and realized that I might be chasing the wrong source. It's possible the click comes from the contacts slapping together... I slid a little piece of paper between the contacts to test this theory, but it was inconclusive due to the now waxed stem/slider. It's not stuck or anything, but just slightly less mobile such that when returned to stock for reference it's quieter... Crap... My green is already greased and no longer clicks at all, so now I'm effectively out of clicky switches until I either get more or figure out a way to degrease them. I have a dozen different degreasers in my shop, I just need to find out what the stem plastic is and which degreaser won't turn it to chalk or slime...
- Continuing down the experimental rabbit hole nonetheless, I might have hit on a winner! Unfortunately, it's tough to tell without a reference and knowing that I have other factors at play, but here's where I'm at currently: More navel gazing (i.e. staring at and actuating the stem and spring in the lower housing while watching a zombie flick on Netflix with my wife) yielded potential fruit in that the slider has PLENTY of room before it contacts (assuming it ever does) the bottom of the case. I measured this out as a function of spring coils above the lip that separates the stem chamber from the LED mounting chamber, and got a relative thickness (~1.5mm by eye). I had some o-rings sitting next to me, and eyeballing them, the thicker of the two sizes I have is maybe close.... I cut one into quarters and carefully positioned a quarter on each side of the spring. I reassembled the whole works and... I might be onto something here... The o-ring is JUST BARELY shorter than I think would be ideal... I tried rolling up a tiny strip of paper as a spacer to see if it would make up the difference I needed, but I had de-glasses-ed myself for the evening by that point and didn't want to mess with it much more. I have the switch plate mounted next to me, and while it's certainly not silent, it's about the same level of noise as the scissors on my laptop (I also have the silenced case top on it) and certainly no louder than the other cherry switches (one has a partially silenced case top, and one has an o-ring). What's more, with the o-ring bits in the bottom cushioning the slider, overall travel is also decreased... In fact, it's decreased in almost exactly (exactly by eye, but I don't have anything handy at the kitchen table to measure that sort of thing) the same amount as the adjacent key with the same size o-ring. In short, if I can find a slightly thicker o-ring and get this thing degreased to make sure I don't have wax on the stem or slider skewing my result, I might have killed a few birds with one very easy and inexpensive stone! I'm given to understand there are key caps that don't take o-rings: here you go! Cheap, easy, and repeatable.
Once I get somewhere I consider a publishable result (considering the medium), I'll do a full writeup with photos and the best video I can muster (no promises on production value).
So is anyone interested?
-I need to know what sort of plastic the stem/slider are made of (I only know it's not ABS).
-Alternatively, I need to know if there are any degreasers that don't eat said plastic.
-Third alternative, I suppose, would be if anyone in the Boulder, CO area had any clicky MX switches they'd sell or donate to the cause, that would work too.
-I need to know if 0.5-0.6mm travel reduction o-rings are available anywhere
TL;DR I might have quieted the switch down considerably (though not completely silenced) with an inexpensive, readily available, and easily repeatable method that also allows those with keycaps that don't allow o-rings to eat cake. I need to know the type of plastic used to make the stems/sliders and whether or not there are any o-rings readily available that are thicker than the "0.4mm travel reduction" variety to the tune of ~0.5mm travel reduction.